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#1 |
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Member
Join Date: Mar 2001
Location: Kamloops,BC,Canada
Posts: 928
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Ok with the piece cut out I screw the pattern to my bench and spray contact cement on both pieces
![]() ![]() Next I insert a flush trimming laminate bit in the router and trim the piece flush with the pattern ![]() ![]() Then I change the bit to a roundover bit and give the edge a nice treatment. ![]() Last I seperate the piece from the pattern and clean the glue off the back. ![]() All it needs is a little sanding to take some of the burrs off then it's done.If you want it to look sand cast just blast it with glass beads or even coarse sand. |
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#2 |
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Senior Member
Join Date: Jun 2005
Location: Holland MI
Posts: 1,408
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Nice very nice.
Bret |
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#3 |
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Grenade Inspector
Join Date: Jun 2004
Location: bedford indiana
Posts: 165
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Now that's slick.
Are those wood bits in the router??
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if it was easy, everybody'd have one. |
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#4 | |
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Member
Join Date: Mar 2001
Location: Kamloops,BC,Canada
Posts: 928
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Quote:
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#5 |
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Old School HAMBer
Join Date: Feb 2003
Location: Murdock, Fl.
Posts: 3,225
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Very impressive! Thank you....
Mutt
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Acme Garage Service - Usually Prompt/Often Courteous |
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#6 |
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Member
Join Date: Mar 2001
Location: Kamloops,BC,Canada
Posts: 928
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trying to keep both halfs together
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#7 |
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Old School HAMBer
Join Date: Mar 2001
Location: sioux city iowa
Posts: 4,082
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you could have just posted the second part pictures in a replie to your first thread .....but if you want to keep these two together since you already got both of them started you could copy the address of this one and paste it into a replie on the first one, then yo could just click the link to find the second part
looks cool tim |
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#8 | |
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Old School HAMBer
Join Date: Dec 2004
Location: TitleTown, WI, USA
Posts: 8,825
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Quote:
looks like a freud patern bit in a nice makita plunge router? and i love your finger joint jig...never thought of using it to make machined cross hatch cuts in aluminum tho,, good thinking NICE tech for sure one word of caution tho for those of us who work a lil wood that have never used WWing machines to work aluminum. use GOOD carbide tipped cutters and blades, dont skimp and use the el-cheapo ones as has been mentioned, and DONT USE your dust collector if you have a central DC unit in your shop like i do... the stuff dont make any more static electricity than does wood, less actualy, but it does play hell with your dust collector bags... dont ask how i know this i just do. also expect to be pelted with little bits of hotter than hell aluminum and wear your safety glasses...better yet a face shield! BTTT for some good fun tech ****** link to the first in this tech posting
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Last edited by FiddyFour; 07-09-2005 at 12:15 AM. Reason: placed a link to part one of this tech |
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#9 |
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Alliance Vendor
Join Date: Feb 2003
Location: Yucaipa, California ~ So. Cal
Posts: 5,976
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a very cool, but simple tech...
are those wood bits your using in the router? |
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#10 |
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Old School HAMBer
Join Date: Dec 2004
Location: TitleTown, WI, USA
Posts: 8,825
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i can say for sure they are, as i have worked aluminum with woodworking tools plenty of times. standard woodworking carbide tipped bits and blades, just not the cheap ones. the bargain bits tend to fall apart working wood and you dont want that.
i have had a carbide come flying off a cheap menards (big box store kinda like home depot or lowes here in the midwest) blade and its spooky. little zinging pops as the tips go flying past you at over the speed of sound
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#11 | |
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Old School HAMBer
Join Date: Mar 2001
Location: Beautifull Black Hills of South Dakota
Posts: 28,182
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Quote:
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#12 |
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Senior Member
Join Date: Mar 2004
Location: Slug Trail, WA
Posts: 1,227
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Thats pretty cool man. What brand blades and bits do you reccomend? I don't know squat about wood working obviously.
Chris
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Chris ______________________________________________ WANTED: 1953 CHEVY CLUB COUPE REAR WINDOW STAINLESS |
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#13 |
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Member
Join Date: Nov 2002
Location: North Bay, ON
Posts: 432
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Pretty fucking cool!
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#14 |
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Member
Join Date: Mar 2001
Location: Kamloops,BC,Canada
Posts: 928
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I use Freud router bits...they cost a bit more than the offshore ones but they stay sharp longer and don't fly apart like the cheap ones. Any good tool house or woodworking supply should carry them.
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#15 |
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Old School HAMBer
Join Date: Dec 2004
Location: TitleTown, WI, USA
Posts: 8,825
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yea, freud makes a killer bit, and less expensive than CMT. i use CMT for cabinet and furniture stuff, and freud for utility.
the table saw blades i use are from a place called Ridge Carbide... spendy as hell but worth every penny. hilti thin kerf table saw blades for utility shit
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#16 |
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Senior Member
Join Date: Aug 2005
Location: st.louis MO
Posts: 1,862
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Nice , I wanted to do this to my clutch pedal. But couldnt figure out how to get the "waffel" pattern. Thanks
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The only time a 5point cage looks good on a front engine dragster is when it is upside down!!! |
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#17 |
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Old School HAMBer
Join Date: Jul 2004
Location: Southern Ok.
Posts: 2,857
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Well hell yeah! That's usin' the ol'noggin'!
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The heart is a mysterious organ that plays by it's own set of rules. In Vino Veritas |
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#18 |
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Alliance Member
Join Date: May 2005
Location: Fresno, CA
Posts: 15,514
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One small step for HAMB!................One large step for HAMB kind!
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"I LIKE KUSTOMS" |
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#19 |
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Member Emeritus
Join Date: Jan 2003
Location: Rockaway, NJ
Posts: 1,287
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Routers also work to relieve flatheads.
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Maybe you're right, it never seemed to work for wiley coyote either. |
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#20 |
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Member
Join Date: Apr 2005
Location: Morro Bay, Ca.
Posts: 653
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Router with carbide bit= hand held milling machine
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Just another broken down old moldmaker, carving away at Bear Metal Kustoms
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