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Projects '38 Ford Coupe Build

Discussion in 'The Hokey Ass Message Board' started by Big Earl, Aug 23, 2010.

  1. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    Bought it on March 27, 2009 from a man in Fort Worth who owned it since 1961. Started rebuilding it in 1980, but had a kid and he never finished. I have only noticed a few small (less than dime size) places where it is rusted. The car came with boxes of parts.

    Picture of how it sat when I got it from Fort Worth
    [​IMG]

    On the way from Fort Worth back to Houston I hit a rain storm that had me slow down to 25mph...this continued for over two hours. Lets just say all the boxes stored in the car were now a little wet!
    [​IMG]

    I had to store it for a while until I could make some room at my house. I didn't realize that it would take me a year just to get it home!
    [​IMG]
     
  2. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    So I started looking for parts to upgrade the mechanical brakes to hydraulic, and I ran across a chassis that bluesman had for sale. It was a running 39 chassis. So after we work out a deal I have a running chassis.

    [​IMG]

    I sure am glad now that I bought the chassis, because once I tore into the flathead that came with the coupe I found that the cylinder walls were cracked in multiple places... it may be fixable, but that will be something to look into on another day.

    I brought the coupe to my garage at my house in March of this year.
    [​IMG]
     
    Last edited: Aug 23, 2010
  3. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    I had dart165 do a rendering of my coupe and it came out great! Thanks for all your help!

    [​IMG]

    Now this is the long term goal of the coupe. Right now my plans are to get it on the road and drive the snot out of it for a while.
     
    Last edited: Aug 23, 2010
  4. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    I started removing all the fenders, running boards, steering, and body bolts to get ready for the frame swap.

    [​IMG]
    [​IMG]

    Well about a month ago I had some buddies come over and help me move the coupe body from the '38 chassis to the 39 chassis. I some how lost my camera, and this is the only photo I have right now.
    [​IMG]

    The swap went relatively easy with a few adjustments along the way. Hooked up the battery and started to crank the flatty, but she was not getting any gas. Nothing an air hose couldn't fix. Got the engine running, and I was ecstatic to hear it run again!

    Here is a video of the maiden voyage! Throttle got stuck at the end and I didn't have a gas pedal. Hooked up a linkage to drive by hand and a return spring...I got some funny looks from the neighbors driving it around all afternoon!
    <object width="480" height="385"><param name="movie" value="http://www.youtube.com/v/IzCCASYjfzA?fs=1&amp;hl=en_US"></param><param name="allowFullScreen" value="true"></param><param name="allowscriptaccess" value="always"></param><embed src="http://www.youtube.com/v/IzCCASYjfzA?fs=1&amp;hl=en_US" type="application/x-shockwave-flash" allowscriptaccess="always" allowfullscreen="true" width="480" height="385"></embed></object>

    I plan to get it all the body back together soon, rewire it, and drive it!

    [​IMG]
    [​IMG]
     
    Last edited: Aug 23, 2010

  5. ryanteet
    Joined: Aug 22, 2010
    Posts: 9

    ryanteet
    Member
    from Duluth, MN

    lookin good earl!
     
  6. texas truck
    Joined: Dec 2, 2005
    Posts: 60

    texas truck
    Member

    get a longer 2x6 for the trunklid. getting tired of getting bonked by the durn thing!!! he he. lookin good!
     
  7. skyrodder
    Joined: May 7, 2005
    Posts: 1,925

    skyrodder
    Member

    Sweet! if you see a chopped 54 chevy Honk , it'll be me.. i drive around katy alot
     
  8. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    Nice one Earl, looking good!
     
  9. quandel_garage
    Joined: Feb 17, 2008
    Posts: 380

    quandel_garage
    Member

    sweet car, I dig it
     
  10. 1941coupe
    Joined: Jul 4, 2010
    Posts: 424

    1941coupe
    Member

    ford coupes from 37-48 rock,drive it till the wheels fall off good luck...al
     
  11. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    Thanks guys. It has some work left, but it has been fun so far.
     
    Last edited: Jul 11, 2011
  12. Malcolm
    Joined: Feb 9, 2006
    Posts: 8,036

    Malcolm
    Member
    from Nebraska

    Very cool!! Love those coupes.


    Malcolm
     
  13. chopt top kid
    Joined: Oct 13, 2009
    Posts: 959

    chopt top kid
    Member

    Way to go Big Earl... You've definitely got yourself one sweet ride... Keep up the good work!!!
     
  14. aldixie
    Joined: May 28, 2008
    Posts: 1,662

    aldixie
    Member

    Very nice car. Keep it up.
     
  15. clubcoupe37
    Joined: Feb 8, 2009
    Posts: 511

    clubcoupe37
    Member

    love those '38s. looking good.. drive the wheels off of it.
     
  16. lazyv8
    Joined: May 24, 2004
    Posts: 577

    lazyv8
    Member

    very neat.. build seems all to familiar..
     
  17. RAF
    Joined: Sep 13, 2008
    Posts: 438

    RAF
    Member
    from MA.

    Car is looking great, love the 37/38 coupes.
     
  18. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    Ok guys, I am new to the flathead, so I have a few questions...

    First, I start the flathead every week while under construction, but I cannot keep the carb primed. I can put air pressure in my tank to get it primed, but I am sure there is a better method to this.

    Secondly, where do I put the oil pressure sender?

    [​IMG]
     
  19. the oil pressure sender mounted in the block just behind the #8 cylinder, it's the round thing in your picture just to the right of your rubber to metal fuel line connection.

    sorry, but I got nothing on the carb problem, can you describe the problem a little more. is the bowl going dry between starts or is the carb losing fuel once it's running?
     
  20. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    Thanks! The bowl is going dry between starts. Sometimes it will be a day an others a week. It has not been consistent. The carb does sometime leak a small drop when running, but stops after I turn it off. I know the carb will probably need to be rebuilt, but would this cause the bowl the empty?
     
  21. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    Thanks Harrison! I love the look of your coupe. I need mine to have a stance similar to yours!
     
  22. fab32
    Joined: May 14, 2002
    Posts: 13,985

    fab32
    Member Emeritus

    Harrison, Thanks for posting a picture of your your old car. I now own it and it's gettting the brakes changed to hydraulic as we speak. I've been slowed down by every thing iminaginable this year but hoping the Pileup will see it there running AND stopping.
    I am using the brakes (and total rearend) that came under the restored '40 I was building for my wife so everything is new.
    Good to see you starting to enjoy your new toy. I don't know about you but one to coolest things about a '38 is that crank out front window.

    Frank
     
  23. simple answer is the float it hanging open, like you said the carb needs rebuilt, so rebuild it and that should solve the problem...

    good luck man, that car is awesome...
     
  24. Frank,

    IMO - & I'm extremely biased - you have the coolest '38 coupe ever. Can't wait to see some update pics.

    JH
     
  25. bluesman
    Joined: Feb 16, 2008
    Posts: 338

    bluesman
    Member
    from spring tx

    looking good man!!!!! glad to see she is alive:D
     
  26. 42 chevy
    Joined: Nov 1, 2006
    Posts: 623

    42 chevy
    Member

    Nice looking car. That had to be a fun first ride.
     
  27. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    I have been traveling a lot with work, so progress has been real slooow!

    I got the rear fenders mounted with new fender welt. Taped up the welt, marked and cut. Used the passenger side as a pattern for the driver side. I am going to go back and replace the bolts and washers since some of them did not like to go back in.
    [​IMG]

    [​IMG]
     
  28. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    The arse looks much better now!
    [​IMG]

    Need to get some rear fender braces now. Now that the fenders are mounted I realize that I will definitely need to lower her a bit.

    [​IMG]
     
  29. Big Earl
    Joined: Jan 10, 2006
    Posts: 271

    Big Earl
    Member

    Paul Wright (irishpol) made me a killer battery box after seeing the one Kathy (kisam) is using on her three window. Kathy was nice enough to bring it back to Houston after Day of the Drags. Thanks again Kathy!

    Now I need to find a new home for it in the trunk

    [​IMG]
     
    Last edited: Oct 18, 2010

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