How do you remove the entire floor in a 39 Deluxe Coupe. I have a complete donor floor that I would like to replace it with.
This is a link to replacing a coupe floor as Part 1 of a 3 part on modifying a 40 Ford coupe. https://www.hotrod.com/articles/sectioning-a-1940-ford-coupe-part-1/ Someone on the HAMB took the floor out of a 4 door and transplanted it into a coupe. It was in the last year but I tried every combination of a search with no luck. Perhaps someone or the originator of that threat may give you a connection to that thread. The floors are the same in 39 & 40.
I did that same job on my 40 coupe. On retrospect I would have been better off spending time with a power buffer or sending it out for a light sandblasting. The few really rusty spots could have been changed out much easier and cheaper than a full floor replacement. I just urge you to be sure you really need to achieve a full floor change out. Now regarding the removal of the donor floor system. If your not concerned about keeping the donor body in any kind of shape for reuse I dont think bracing the body would be necessary. You could leave the floor to chassis bolts in place rig a lift system to the donor coupe. Then start looking for the many spot welds in various places. Such as the bottom of the wheel wells which have a series of spot welds that hold the floor to the wells. Also at the rear under the trunk pan there are many that hold the rear body section to the tool tray and such. Again a good buffing with a wire wheel should reveal the various spot welds that will need to be drilled out. Also where the quarter panels from the B Pillars to the wheel well tie in to floor bracing that runs the entire length of the body from the center of the trunk area to near the fire wall. By starting at the rear and care fully working your way forward with a bit of lift pressure on your lift system you should begin to see the body rise a bit as the spot weld are drilled out. the be pillar is welded to the floor as well as having a body bolt pass through it. If the donor body is just junk you could cut it away from the top and work your way down. Be aware that after a spot weld is drilled out a bit of a stub remains so it may need a bit of prying and with a screw driver or such a tool to let the body lift away. It is not really that difficult of a job to accomplish needing close attention to be sure all spot weld are removed. If you are methodical and take your time you should be able remove the body leaving the floor intact and bolted to the chassis if it is indeed sitting on a chassis. After the several floor to chassis bolts are removed you will have an entire floor system ready for a couple of fellows to pick up and carry away. By removing the donor floor first you will be much better informed on the removal of the floor you are wanting to replace. When you begin to remove the floor in the body you are repairing itis a whole another situation. I braced my 40 coupe body from the A pillar to the B pillar and also from the left to the right at the B pillar. I also braced the body from one side to the other near the trunk springs. I was working alone so in order to get the larger floor sections in place I built two hinges at the very rear of the body with some one inch pipe and 3/4 round bar connected to the rearmost chassis crosspiece. This enabled me to lift the body from the firewall with a cherry picker type motor hoist much like a funny car body. Of course the front sheet metal and motor were removed at the time. With the body raised I was able to set the floor pieces in and out of the body and on the chassis as needed by myself. I did leave the doors on and latched to help maintain alignment. With proper bracing the doors could be removed with out it causing any problems. I was able to raise and lower the body several times during this process. Also when the body was in the raised position I secured it with a steel temporary column to prevent it becoming a crushing hazard should the motor hoist fail. There are several 39 and 40 guys here on the hamb that will probably steer you better in accomplishing this task. I just was passing along what worked for me. I did get some pretty ribald comments from a few buddies that saw the body up on its hinges like one of John Forces racers. I must say I rather enjoyed the whole process and am pleased with the results. Oh by the way I used one of the BoB Drake/ Dennis carpenter reproduction floor systems and they are a really quality product. I hope this is somewhat helpful.
Here's a link to a story I did that covers the floor replacement in my '40 coupe. https://clampdowncomp.com/projects/1940-ford-floor-repair/ I used sheetmetal from United Pacific but perhaps it will show what the panels should look like and where/how they attach to the stock body and might be removed. Good luck!
Thank you for the link. You started with less than I have so you gave me incentive. I was about to take the doors off but I am glad you stopped me.
That is an impressive task that was accomplished very well. Mine was not nearly as bad. No way would I with my limited skills have tackled that one. Well done Sir.
Like above said:..........Unless the floor is REALLY rotted out I would clean-cut-patch-grind smooth! EZ welding and fitting.(I would think) especially if you plan on keeping the car! 6sally6
This should be the play list. Click that and scroll down. Episode 21/22/23 look to be the ones you’re looking for https://youtube.com/playlist?list=PLSVjn4kU05GV9Yv86-RNOrT3ZlxznsW88