Register now to get rid of these ads!

Projects My Willys Gas Coupe build

Discussion in 'The Hokey Ass Message Board' started by langy, Mar 20, 2011.

  1. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thought i had better sort a handbrake, luckily i had an old upright handbrake lever from a old 1950's bus ( I knew i would use it someday)
    The lever was 3ft long so first job was to shorten it to a nice comfortable length.

    1st pic is what i started with.



    [​IMG]

    [​IMG]




    Next on the list was a floor mounted bracket, someone had butchered the mechanism before i got it so i made an upright and welded the ratchet piece to it.



    [​IMG]

    [​IMG]



    The pawl was pretty badly worn so i made another from steel, heated it to cherry red and quenched it in water to harden it.



    [​IMG]




    Heres the bits laid out before reassembly



    [​IMG]




    1st pic is fully closed and 2nd pic fully open. I was gonna cover it with a leather gaiter but thought it would look cool left open and chromed.



    [​IMG]

    [​IMG]



    I also treated the old girl to a pair of ARE magnesium spindle mount 5 spoke 4" x 15" front wheels, these came with discs and calipers, bearing etc but need a little bit of fitting to complete.



    [​IMG]




    Also got the other header done and finished.



    [​IMG]


    .
     
    Last edited: Oct 22, 2011
  2. Finnrodder
    Joined: Oct 18, 2009
    Posts: 2,970

    Finnrodder
    Member
    from Finland

    Thats one really cool handbrake.
    Really nice work again,keep it up!
     
  3. Don's Hot Rods
    Joined: Oct 7, 2005
    Posts: 8,319

    Don's Hot Rods
    Member
    from florida

    Exactly how many hours are there in a day in England, Steve? You get more done in a week than most of us get done in a month ! I bet you have Sue out there in the garage helping you. :D

    Everything looks your usual amazingly good.

    Don
     
  4. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks mate, just something a little different !!!


    Sent from my iPhone using TJJ
     
  5. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Don, Sue is exceptionally good at making me cups of tea.
    Just the same amount of hours as you guys get but I do all my design work in the bath !!! Then it's just a case of making it


    Sent from my iPhone using TJJ
     
  6. I watched your last build thread... this looks fantasic as well!!
     
  7. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks Paul, appreciated


    Sent from my iPhone using TJJ
     
  8. 1954satan
    Joined: Nov 20, 2009
    Posts: 28

    1954satan
    Member

    Steve, we seem to have the same brand of tape measure, but your stuff always looks so much better than mine, ;) seriously though its all looking damn good so far,:cool: keep those pics coming.
     
  9. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks dude, those tape measures ain't always as accurate as they should be !!!


    Sent from my iPhone using TJJ
     
  10. Hot Rod Willys
    Joined: Nov 10, 2006
    Posts: 1,700

    Hot Rod Willys
    Member
    from Ohio

    Damn good thing you don't live anywhere close to me, you would never get anything done. I would be in your way all time trying to learn just a fraction of what you know when it comes to fabing stuff. Your work is great and I enjoy your post, keep up the good work!

    Dave.
     
  11. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks Dave, I'm glad your enjoying it.


     
  12. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Well the last couple of evenings i've managed to sort a job that i couldn't make my mind up about, namely the brake pedal, the sensible side of me was saying under the floor dual circuit master cylinder but i just thought it looked to modern, the other side was saying swinging pedals and 1960 Chevy picup master cylinder, the one drawback was that it as single circuit but as i already had a brand new cylinder i decided to go the unsensible route.
    Obviously to use this cylinder i needed a swinging pedal box, the Ansen type fitted my needs perfectly and used the chevy master but after seeing the prices they were going for i decided to make my own.
    One problem arose straightaway as i knew i had a master cylinder but forgot i had sold it to a customer, a quick call and another was on its way and the customer kindly sent me a template of the cylinder base bolt pattern, this at least enabled me to get started.

    This is the 60-62 Chevy cylinder i'm using.



    [​IMG]



    This is the expensive & rare Ansen pedal box



    [​IMG]



    My version is made from 316L stainless, base is 1/4" cut from plate (not laser cut) pedal is 3/8" and as its on display i polished it all, master cylinder mounts on firewall. Mine is also adjustable



    [​IMG]

    [​IMG]

    [​IMG]
     
    Last edited: Oct 26, 2011
  13. bobwop
    Joined: Jan 13, 2008
    Posts: 6,115

    bobwop
    Member
    from Arley, AL

  14. Racrdad
    Joined: Jul 27, 2007
    Posts: 1,208

    Racrdad
    Member

    Everytime I think you have fabbed up the coolest part ever you just up the ante again. Very Impressive!!!
     
  15. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus


    Thanks, it came out pretty good, I just need to install a pedal stop which I will do when I bolt it in as cylinder not here yet.


    Sent from my iPhone using TJJ
     
  16. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    I guess so.


    Sent from my iPhone using TJJ
     
  17. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    Great fabrication work there Langy. Just so all you guys know what this gentleman looks like, here's a pic. That's him on the left. (and no, I'm not standing on a box.) It was awesome to meet you last week Steve!
     

    Attached Files:

  18. billys54
    Joined: Apr 16, 2006
    Posts: 1,295

    billys54
    Member

  19. SOLID9
    Joined: Dec 7, 2010
    Posts: 144

    SOLID9
    Member
    from EuroTrip!

    That is quite nifty, I like how you used the rose joints.

    Do you go for the cut off or the jig saw?
     
  20. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Sorry mate, ya got me there ???


     
  21. sierra rod shop
    Joined: Feb 16, 2011
    Posts: 381

    sierra rod shop
    Member

  22. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks.


     
  23. Degenerate
    Joined: Aug 5, 2007
    Posts: 239

    Degenerate
    Member
    from Indiana

    I'm jealous, both you guys are excellent car builders with GREAT hair!
     
  24. 1971BB427
    Joined: Mar 6, 2010
    Posts: 8,768

    1971BB427
    Member
    from Oregon

    Glad you guys got your shirt color coordinated for the pic! ;)
     
  25. Iceberg460
    Joined: Jun 6, 2007
    Posts: 880

    Iceberg460
    Member

    Wow, just wow. Awesome car, and the fit and finish of those stainless parts is just amazing, top notch work dude. Can't wait to see this one finished.
     
  26. SOLID9
    Joined: Dec 7, 2010
    Posts: 144

    SOLID9
    Member
    from EuroTrip!

    I mean what do you prefer to use to cut thick materials like that with curves and what not...
    People look at me like I'm nuts when I grab a jig saw to cut 8mm plate haha but it works great!
     
  27. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    A jigsaw won't cut 8mm stainless i'm afraid, usually i use a thin cutting wheel in a 4.5" grinder but sometimes i use the plasma cutter.


     
  28. SOLID9
    Joined: Dec 7, 2010
    Posts: 144

    SOLID9
    Member
    from EuroTrip!


    Never tried it with stainless but yeah I suppose it would be quite hard on it. Works fine for alloy or mild steel though. Well anyways, I love the work you do, carry on! :D
     
  29. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks man :)


     
  30. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Had a spare couple of hours tonight so thought i would sort my fuel block, I picked it up ages ago in the states and is an old Thickstun block, I only bought it as i thought it looked cool !!!



    Anyway it was on the shelf so thought i would use it, first job was to drill out the main passage to 1/2" as thats the size of my main fuel line. Then i found a 1/2" stainless fitting with 1/2" NPT thread so drilled and tapped the entry port, the exit ports were a little more tricky as i wanted to use stainless fittings to match but couldn't find them in the right size.

    Had to make some on the lathe in the end and weld in short lengths of tube, I didn't have a NPT die so I put a 1/2" UNF thread on them and seal them with a copper washer.



    Added a Moon fuel pressure gauge and its ready to rock.





    [​IMG]



    [​IMG]



    [​IMG]



    [​IMG]



    [​IMG]



    [​IMG]
     

Share This Page

Register now to get rid of these ads!

Archive

Copyright © 1995-2021 The Jalopy Journal: Steal our stuff, we'll kick your teeth in. Terms of Service. Privacy Policy.

Atomic Industry
Forum software by XenForo™ ©2010-2014 XenForo Ltd.