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Air compressor wiring questions

Discussion in 'The Hokey Ass Message Board' started by Giovanni, Jan 12, 2011.

  1. Giovanni
    Joined: Jan 21, 2010
    Posts: 173

    Giovanni
    Member

    Ok. A bit going on here. I bought a craigslist air compressor a few months back. It's an old Speedaire 2hp 40 gallon.
    The motor draws 19.6 amps at 120 volts. The plug in the garage is only on a 15 amp circuit, and once it gets up to about a hundred pounds the breaker pops. I know that i need a dedicated 20 amp circuit.
    Here's my dilemma
    I rent an apartment with a garage, i don't own a home. There is a dedicated 20 amp gfci circuit for the laundry in the basement. It's about a 60 foot run to the compressor. I was hoping to make or buy a 10 gauge extension cord to run the compressor.
    Otherwise i would have to have a circuit installed.
    If the extension cord is of the proper gauge, is it any different than running a line to the garage?
    The laundry is in between the breaker box and the garage, so i wouldn't have extra length.
    Don't blast me out of the water here. This is why i'm asking:)
     
  2. There's lots of science behind it but....

    60' #10 so cord would be more than enough to run your compressor. The rub comes from how far the 20amp gfi is from the panel. That's gonna be #12 wire and the weak link.

    Is it possible to access the panel and install a 30amp 120 twist lock in a convenient location?
     
  3. Rookie1
    Joined: Apr 5, 2009
    Posts: 63

    Rookie1
    Member

    I doubt that even if you use a #8 gauge wire the breaker would last more than one cycle then trip . you need run a circuit just for the compressor. maybe look for a smaller motor and a higher pully ratio.
     
  4. Giovanni
    Joined: Jan 21, 2010
    Posts: 173

    Giovanni
    Member

    rookie, how big a breaker would i need if i ran a line to the garage. Why would the 20 pop?
    This is the 300, no, 320, nope, $350 and counting compressor :-\ Might have been better to buy new. Now i have to install an outlet in someone else's house :)

    Its about 25 feet of 12 gauge to the laundry
     

  5. carcrazyjohn
    Joined: Apr 16, 2008
    Posts: 4,842

    carcrazyjohn
    Member
    from trevose pa

    Pay someone to run a dedicated line ,Where the aircompressor is ,Most general contractors can do it for you .Running off a cord with long length means voltage drop .Thus tripping breaker ,You really need an outlet to the garage ,,,,,
     
  6. Giovanni
    Joined: Jan 21, 2010
    Posts: 173

    Giovanni
    Member

    Geuss that's what i'll do. Definately don't like mickey mouse electrics. but just out of curiosity, why would a cord have more of a voltage drop than romex?
     
  7. MEDDLER1
    Joined: Jun 1, 2006
    Posts: 1,590

    MEDDLER1
    Member

    If its a good high qaulity cord you shouldnt have any voltage drop issues.Unless its like 100' long. What pressure do you have the compressor shut off at? You can lower your amp draw by lowering the pressure abit. What are you using the compressor for? A 2hp unit doesnt give you much in the cfm department, granted motor hp doesnt mean anything if the pump has been changed. You shouldnt need more than a 110 psi.
     
  8. MEDDLER1
    Joined: Jun 1, 2006
    Posts: 1,590

    MEDDLER1
    Member


    A stranded wire can carry current better than a solid wire because of more surface area for the current to travel.:)
     
  9. Giovanni
    Joined: Jan 21, 2010
    Posts: 173

    Giovanni
    Member

    it runs on up to 130psi right now. It's a two cylinder unit. Says industrial duty on the tag.
    I'll be running impact, hammers, probably a paint gun. Nothing too heavy like a sandblaster.
    I can wire the motor for 240v as well. I think i'll run a 20 amp 240volt line and have an electrician come make all the connections.
    I'll drop it down to 110 psi too.
    Oh, and thanks everyone!
     
  10. put the compressor in the laundry room or near the panel and run as much air hose as you want
     
  11. R Pope
    Joined: Jan 23, 2006
    Posts: 3,309

    R Pope
    Member

    Replace the 15a breaker with a new 20a one.
     
  12. Not totally wrong, but wrong at 60 HZ. This is a myth shoved upon us by audio industry trying to sell expensive speaker wire. Skin effect only impacts at radio frequencies. Cross sectional area per ft determines wire resistance per given material.
     
    Last edited: Jan 14, 2011
  13. And write the phone number of the fire department on the wall.
     
  14. BJR
    Joined: Mar 11, 2005
    Posts: 9,917

    BJR
    Member

    Why not remove the outlet in the garage and see if it is wired with #14 or #12 wire. If you get lucky and it is wired with #12 wire, just change the breaker to a 20 amp one and the problem is solved. If it's #14 wire, then you need a work around like every one else has suggested. Good luck.
     
  15. Dale Fairfax
    Joined: Jan 10, 2006
    Posts: 2,585

    Dale Fairfax
    Member Emeritus

    If 220v is available in your laundry room (dryer outlet?) then run your 10 ga cord from there to the compressor and change the connections at the motor. It'll draw only half the amps as it did on 120v. Voltage drop in the 10 ga cord will not be an issue (the dryer outlet is probaly wired with 10 or 12 ga.). The upper pressure limit could remain where you have it although 130 is way more than you'd ever need. The cut IN pressure is the hiccup-the higher it is, the harder it is for the compressor to start. Of course the higher cut OUT pressure means you have more air stored in the tank which is meaningful if you use regulated air at some much lower pressure.


     
  16. Gigantor
    Joined: Jul 12, 2006
    Posts: 3,823

    Gigantor
    Member

    Funny, but true.


    Get a dedicated line installed. You could do all of the grunt work with the conduit and wire yourself and leave the loose ends to be tied up by a licensed electrician to make your landlord happy and to cover both of your asses for insurance purposes.
    I am a landlord and would have kittens if I thought of one of my tenants messing around with the box - and even though I can install a new breaker myself, I would pay to have a licensed electrician do it and have all of the paperwork to prove it too.
    Maybe the first thing to do is call your land lord - I know I would appreciate the heads up from my own tenant.
     
  17. MEDDLER1
    Joined: Jun 1, 2006
    Posts: 1,590

    MEDDLER1
    Member

    :) This is good knowledge, I had an engineer/electrician telling me that. I install compressors for a living, And I had a customer trying to run a 30hp with solid 10 gauge wire and couldnt figure out why it wouldnt work. His engineer stepped in and told us it should have been stranded no 10 and it would work and this is where I started calling electrical houses and boy was that a fun day......:) so yeah I definitly wasent totally clear on how it worked. Oh and he ended up using a no.6 and things worked out!
    Sorry for goin off topic:D:D:D
     
  18. Fenders
    Joined: Sep 8, 2007
    Posts: 3,921

    Fenders
    Member

    X2 re the 220V line. The compressor motor can probably be wired either 110 or 220 V.
     
  19. KoolKat-57
    Joined: Feb 22, 2010
    Posts: 3,076

    KoolKat-57
    Member
    from Dublin, OH

    If you rewire the motor for 220 volt, the motor will draw about 9.5 amps.
    upon startup under load that can double or more.
    I would run a 12/2 romex to a 20 amp 220 volt receptacle, all tied in at the panel to a 2pole 20 amp breaker.
    As stated earlier, for insurance reasons have it done by an electrician.
    That is how I did mine and all the others I have done, I am a Licensed Electrician.
    ELECTRICITY SHOULD BE LEFT TO PROFFESIONALS!
     
  20. Giovanni
    Joined: Jan 21, 2010
    Posts: 173

    Giovanni
    Member

    it's 14 gauge wire to the garage, that's the first thing i checked. :) The motor can be wired for 220, says it on the tag, and has a wiring diagram. I just have to check the pressure switch to make sure it can handle 220. I mentioned it to my landlord a while ago. He was all cool with it. He's the one who sold me my falcon :)
    220 and a 20 amp breaker is the way i'm going to go. Maybe i can do a brake job or two and the compressor will pay for itself.
     
  21. Giovanni
    Joined: Jan 21, 2010
    Posts: 173

    Giovanni
    Member

    And how do i check if the circuit is hot? Lick my fingers and start poking around in the box?:cool:
     
  22. This is no myth. Look at welding cable. How many strands are in that stuff. There are a ton!! Electrical current actually does follow the surface of wire. Just like in commercial electrical. Stranded wire is rated higher than solid wire.
     
  23. Do not change the breaker to a 20 amp breaker. The wire is rated for the breaker. I gauantee that the wire on that 15 Amp breaker is 14 gauge. 20 amp breakers run 12 gauge.
    So if you run a 20 amp breaker on 14 gauge wire, the breaker may not trip and the wire will get real hot. The hotter it gets, the more resistance and the more resistance, the hotter it gets and so on and so on until something gives. Call the fire department!!.
    You technically should only use 80% of your breaker amperage by code.
    So a 20 Amp breaker should only use 16 amps. But as you found out on the 15 Amp breaker, it takes more amperage to trip.
    I would just try a 12 gauge cord that you can make cheap and plug it into the GFCI 20 Amp plug and see how it goes. I bet you'll be fine. The 110 volt compressors were pretty muched designed for 20 amp 110 circuits, nothing more and nothing less.
    There would be no reason to run 10 gauge as the plug will only be 12 gauge also.
    The other suggestion that was stated is to get a dryer plug and make a cord out of 10Gauge SO cable. Then when you use your compressor, just plug it into the dryer outlet. The motor won't have to work as hard to run on 220. Also you could use that cord for that future 180 Amp Mig welder also. The reason I suggest 10Gauge for the 220 is that most likely the plug is wired with 10. So utilize it. If your run 12 gauge cord to it , then you limit the future amperage to your new 220 equipment.
     
    Last edited: Jan 15, 2011
  24. All breakers have a hot side and a switched side. When the breaker is off, it kills the wire side. But the bar that the other side clicks onto is always hot, unless the main breaker is switched off, then your panel is dead except the wires coming into the main breaker.
    If its an apartment, I'd bet you have a 100Amp main.
    And again, if its an apartment, you are better off just plugging into an existing 110 20Amp outlet or making a cable and wiring it to the dryer plug after rewiring the motor for 220.
     
  25. shockley_67
    Joined: Feb 11, 2010
    Posts: 73

    shockley_67
    Member

    if you did this in your rods fuse block you would at the very least melt the circuit that you changed, why would you think this any different? depending on the age of the building there is a slight chance it could have 12g wire, it would be worth the look.
    the idea of putting the compresor in the laundry room and running longer hose would probably be the easiest and cheapest fix.
    12g solid and 12g stranded have the same surface area it would not seem that way though.
    as far as voltage drop in an extension cord verses romex, there is more resistance in an extention cord creating more voltage drop.
     
  26. I believe this is an apartment he said he lived in so messing with the breakers would be the last thing I would do. Also there is no way they would run 12 gauge with a 15 Amp breaker. Apartments are built to the cheapest standards. Most lighting and breakers are 15 Amp in apartments. I wouldn't run the compressor in the laundry room as you'd still have to run an air hose out to the shop. The Dryer plug and cord is your best bet as far as bang for the buck.
    In my House I don't have 1-15 Amp breaker.
     
    Last edited: Jan 15, 2011
  27. RichG
    Joined: Dec 8, 2008
    Posts: 3,919

    RichG
    Member

    Call a licensed electrician to come out and look at what you have and what you want done. Getting electrical advice over the internet is like asking your car to fill out a questionaire about which brand of gasoline it prefers.

    Some of the information in this thread is right, some of it is wrong, some of it is downright criminal and negligent.
     
  28. you wont be able to make any changes to the wiring in an apartment complex- they'll have your nuts if they find out- insurance problems, permiting problems and inspections, and all that-- best to put the compressor in the laundry and run a long AIR hose out to your work area. no over amping- no overheating- no rewiring.. just a long air hose
     
  29. indyjps
    Joined: Feb 21, 2007
    Posts: 5,377

    indyjps
    Member

    Ah Ha we have a winner? the extra hose you buy will be good for years and the "apartment" portion of it wont get beat up

    Price out what you need to run a circuit, if you can do it yourself the cost isnt too bad but youll still have $50 or more in it if you dont have any electrcial tools or supplies, higher if you need conduit and a bender
     
  30. Skin depth in copper @ 60 hz is 8.5mm. The diameter of 10 gauge wire is 5mm. The entire cross sectional area will carry current. What it won't do is flex very well.
     

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