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Projects A tale of two cities 1948 Ford build

Discussion in 'The Hokey Ass Message Board' started by Ritzy1, May 27, 2016.

  1. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    I'm sure he could build you another one. I actually owe him some measurements so he can offer it as one of his standard offerings. I had him build it without the hole for the trans. mount so I could adjust as needed. Once I got the piece, I moved the engine/trans as far forward as I could then drilled the single hole for the trans mount. That gave me enough clearance so I didn't need to do any grinding of the x member on the bottom and gave me enough room for a hole in the floor for the shifter without cutting into the under-floor support.

    As far as the difference between the 35-40 part, he'd be the one to tell you that.
     
    topher5150 likes this.
  2. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Finally got the WEEDETR front shock kit installed. Had to reverse the radius rod/axle/shock mounts from the original instructions due to the narrower-than-stock front axle. The instructions say to do that on a '41. The clearances are still a bit tight in a couple of spots, but I think they'll work. Now, I need to figure out how to attach the sway bar to the mount, but I'm sure WEEDETR will have a solution for me.
    driver side front shock.jpg passenger side front shock.jpg
     
    chop job likes this.
  3. topher5150
    Joined: Feb 10, 2017
    Posts: 3,361

    topher5150
    Member

    are you still able to use the sway bar with that setup?
     
  4. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    That is my goal! I also want to use the original sway bar, with some modifications. WEEDETR has a sway bar kit to go with this shock mount.
     
  5. 28rp
    Joined: Apr 18, 2007
    Posts: 118

    28rp
    Member

    Looking good so far......
    Where did you source your perch bolts from -shown in the second photo down in post 23?
    I may need a pair for my 48 Mordor
     
  6. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    WEEDETR: https://www.weedetrstreetrod.com/
     
  7. woodbutcher
    Joined: Apr 25, 2012
    Posts: 3,310

    woodbutcher
    Member

    :D Always liked that phrase"Running when parked".:rolleyes: And"rust free".Maybe talking about the stainless trim pieces?
    Goode luck.Have fun.Be safe.
    Leo
     
  8. 28rp
    Joined: Apr 18, 2007
    Posts: 118

    28rp
    Member

    Thanks for that info Ritzyl. I will investigate.
    Hope you and yours have a great festive season..

    Ash
     
  9. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Been working to install the Painless wiring harness again this week. Wiring is a lot of tedious work! Also got my new Dakota Digital gauge package. I saw the prototype on a car done by Straight Line Customs. I sent Dakota pictures of the originals and asked them to duplicate the look on their standard kit.

    Here's some side-by-side pictures of the originals and the Dakota versions and of them test fit in the dash with the chrome trim.

    20171220_100016.jpg 20171220_201608.jpg 20171220_100159.jpg 20171220_144616.jpg
     
  10. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Finished wiring and plumbing the electric fuel pump, line and regulator. Integrated an oil pressure switch into the relay wiring as a safety feature I saw on this site: http://www.how-to-build-hotrods.com/electric-fuel-pump.html. Hope it works! All of the exposed wiring will be covered with Painless ClassicBraid.

    20171221_141000.jpg 20171221_141249.jpg
     
    Last edited: Dec 22, 2017
  11. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Made some more progress this week. Got to put in about 50 hours on it . . .

    Gauges hooked up in demo mode:

    20171221_190446.jpg

    Under-hood wiring roughed in:

    20171222_112930.jpg 20171222_112951.jpg 20171222_113017.jpg

    Lokar emergency brake cables:

    20171223_091439.jpg

    Under-dash wiring roughed in:

    20171223_091734.jpg
     
  12. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Oh, and the LED tail lights and parking lights work great and are nice and bright . . .

    20171223_104846.jpg 20171223_104901.jpg
     
  13. Terrible80
    Joined: Oct 1, 2010
    Posts: 785

    Terrible80
    Member

    I've always thought cu tube for fuel is a no-no, however the metal stamping presses I work on use it for lube lines and they pound away all day long. Rarely bust a line.

    Sent from my LG-TP450 using The H.A.M.B. mobile app
     
  14. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    CU tube? Is that copper? I assumed that was what the original line was made of. I just ordered replacement line from Mac's and that's what I got.
     
    4t8f1 likes this.
  15. Terrible80
    Joined: Oct 1, 2010
    Posts: 785

    Terrible80
    Member

  16. Dangerous47
    Joined: Aug 14, 2012
    Posts: 55

    Dangerous47
    Member

    Cu is no good when used with acetylene, Terrible. I am not sure if this transfers to gasoline in anyway however.

    Great progress Ritzy! I have subscribed to this! Hopefully I can use your build to make my own easier!
     
    Studius likes this.
  17. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Snow finally melted enough for me to get the engine back out of my car and dropped off at J and M Machine to start the build. Dropped it off Monday and they're already into it. They send updates and pictures as they work on it.

    There were four valve seats removed from the engine as they are pitted beyond machining. Will install new ones and move forward. Removed pistons and wrist pin bushings and the part number is a 9024 VA.

    IMG_2811.JPG IMG_2812.JPG
     
    Dangerous47 likes this.
  18. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    While servicing the rods, they found they were so magnetized that the caps stuck to the rods. De-magnetized in magnaflux machine. Found that Sealed Power no longer makes correct size 9024VA rod bushings, and none of the usual sources had enough stock. Shop had to source similar from 2N/8N Ford Tractor supplier.

    magnetic rods.jpg
     
  19. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Replacement valve seats installed and machined. Block bored and re-surfaced. Waiting for new +.040 pistons, pins, rings and -.020 rod and main bearings to be delivered. Discovered that there was only one source left (Egge) for cast pistons with this configuration (bore: 3.2275, stroke: 4.00). I was hoping to go with cast 3 ring pistons but found there were none available in that combination.

    Egge pistons (L991) and rings with chromoly top ring (2C533) sourced through Red's. Sealed Power main (533M 20) and full floating rod bearings (9805CA 20) sourced though Summit. Sealed Power cam bearings (1005M) sourced through Rock Auto.

    J and M Machine machining-1.jpg J and M Machine machining-2.jpg
     
    Last edited: Apr 20, 2018
    Thor1 and warhorseracing like this.
  20. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    New ring gear installed. Flywheel re-surfaced and balanced with pressure plate. flywheel balancing chart.JPG .

    balanced flywheel and pressure plate.jpg
     
    warhorseracing likes this.
  21. Make sure to index that flywheel and clutch assembly for re-installation. if you do not the balance could be off.
     
  22. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Please explain. Haven't seen anything about indexing the flywheel.
     
  23. Your statement above. When you picked it up from the machine shop was it assembled as in the picture? If it was then it should be marked with a, Sharpie line from the clutch flywheel pressure plate assembly before dis-assembly, then the lines mated back up to maintain the balance that was achieved by the machine shop.
     
  24. I'd guess "indexing" the pressure plate to the flywheel is the purpose of red paint along with the two center punch marks in the picture? Hopefully the shop explained it.
     
  25. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    You are correct. I thought the punch marks and the red markings were obvious in the picture.
     
  26. Nope! Sorry. I missed that! I'm Old and so are my eyes.
     
    Ritzy1 likes this.
  27. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Machine shop removed the clean-out plugs in the crank and now it'll go into the oven with my oil pan to be baked clean. Got an education on the way oil is fed to the rod bearings. This cleaning is a critical step to longevity.

    crankshaft clean-out.jpg
     
  28. Looking good and making progress.
     
  29. Ritzy1
    Joined: Jun 10, 2010
    Posts: 273

    Ritzy1
    Member

    Thanks. Finally feeling like I'll have it running this summer.
     
  30. You will, keep plugging away. I am wanting my '51 sooner than later also, never give up.
     

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