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Projects 54 210 2 door build

Discussion in 'The Hokey Ass Message Board' started by BIG REDD, Dec 10, 2011.

  1. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    home again for the weekend and did more work,

    stripped both fenders inside and out with some help from my female companion:cool:
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    the bottom of the fender and the front were both shot.

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    so I repaired that.

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    replaced the bottom outer
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    and inner
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    welded up the trim holes and the antenna hole

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    and laid some DP90 epoxy primer
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  2. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    More metal work.

    Repaired the other fender which has nearly identical damage to the drives fender the bottom half was replaced along with the front part behind the grille

    [​IMG]

    epoxied

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    now for the stone guard, it was pretty straight but the ends were rotted

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    Sand blasted the bottom but unfortunately ran out of media, but i was able to get most of the rust off, I treated the rest with SEM rust-mort

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    yeah....

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    after some TLC

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    no before on this side but it was pretty shot as well.

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    ran out of DP90 so i used DP40

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  3. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

  4. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    Didn't have too much time to work on the car this weekend so I decided to clean up the grille and see what I needed to make it complete.

    the start

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    the chrome cleaned up nice after some elbow grease.

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    I was able to get everything minus a center tooth, Id also like to find a passenger side parking housing/grille end. so if anyone has a nice original PM please.

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    So basically the front clip is all done now, I'm gonna turn the car around and start on the rest.

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    Last edited: Nov 20, 2012
  5. fastcar1953
    Joined: Oct 23, 2009
    Posts: 3,621

    fastcar1953
    Member

    grille turned out great. good job
     
  6. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    I was real happy, I want to try to keep it as much original 54 parts as possible and not repo. Now I have to find a clean one piece 54 front bumper haha
     
  7. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    Had some semi decent weather this week so I decided to clean up the back room before the snow hits. I turned the car around so I can start on the rockers, 1/4s, and back end.

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    what was the old floors
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    now to address this mess.

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  8. syracusegli
    Joined: Jan 31, 2010
    Posts: 71

    syracusegli
    Member
    from ny

    whereabouts upstate are you?
     
  9. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    capital region, I live in Latham but the garage is in ballston spa
     
  10. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    Nice big update.
    I found some rust free 2 door 150 quarters on ebay, so I hit buy it now and made the 1,000 mile trip to Ohio. I also got a pair of inner rockers and a rust free trunk too.

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    the inside quarters was really impressive, zero rot and only mild surface rust. Most of the original primer was still intact.

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    the outsides were nice too, some dents and dings but to be expected for the age. I also welded up the trim holes for the gravel shield and shaved the gas door.
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    I also stripped the trunk.

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    and welded up the emblem holes

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    I will be cutting the old stuff off this car this week and start doing the replacement parts.
     
  11. RICKY~RICARDO
    Joined: Sep 27, 2011
    Posts: 422

    RICKY~RICARDO
    ALLIANCE MEMBER
    from Milwaukee

    Where are your safety glasses? remember you only have one set of eyes.
     
  12. Nice job and great progress, keep em updates comin !
    / primerkid
     
  13. streetwhore67
    Joined: Dec 14, 2009
    Posts: 24

    streetwhore67
    Member
    from Pittsburgh

    Nice job! looking solid.
     
  14. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    got the new inner rocker on tonight. I gotta say even with just this the car is SOLID. This car is gonna be a tank!

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    I also cut off the old quarter. Ill start trimming up the new one tomorrow or friday.

    [​IMG]
     
  15. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    Got the quarter fitted and started welding it on but the welder ran out of gas so Ill have to pick more up tomorrow morning.

    [​IMG]
     
  16. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    got it all finished up today. very happy with the result. I cant wait to do the otherside.

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    and even bought a new tool box as a christmas present to myself.

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    Merry Christmas everyone!
     
  17. fastcar1953
    Joined: Oct 23, 2009
    Posts: 3,621

    fastcar1953
    Member

    nice job on quarter panel.
     
  18. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    got work done on the other side.

    the crusty bondo stuffed old one.

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    off

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    and the new one fitted, still need to do some final trimming before welding it final.

    [​IMG]
     
  19. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    more updates from the past few days,

    drivers quarter is finished.
    [​IMG]

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    with that done it was time to address the trunk floor or lack there of. The guy I got the car from decided to cut it out to make it a "Pro street" car. So over to death row I went to cannibalize the parts car some more.
    after the damage was done. I cut out the trunk floor/trunk pan and taillight housings (more on that later)
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    Since I want to lay frame the spare tire well had to go, So I fabbed up a patch panel to cover the hole.

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    Once that was done I scraped off the undercoating, wire wheeled the rust and sealed it in epoxy primer. Ignore the rot on the sides, Im gonna replace it along with cutting out the old filler tube hole which will no longer be needed.

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    close up of the tire tub block off.

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    Now to some custom stuff. I wanted to do something subtle, I really like the stock 54 housings, I have lee bubble lenses in a box somewhere to go in eventually. So I extended the quarter panel about an inch to give the car more of a fin as well as making it look longer. I plan on running a 55 rear bumper which will accent it nice I think. Ive never seen it done so itll be interesting.

    stock
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    and modified.
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    with the housing, the new one piece lenses dont stick out as much which should make it look sleeker.
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  20. Rynos63
    Joined: Jul 18, 2009
    Posts: 64

    Rynos63
    Member

    Lookin good. Keep up the good work...



    Sent from my DROID device using the TJJ mobile app
     
  21. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    thank you, I have the trunk fitted I need to do some patchwork tonight and hopefully get it all welded in tomorrow as well as finish the tailights.
     
  22. 32 bowtie
    Joined: Aug 23, 2009
    Posts: 298

    32 bowtie
    Member

    Looks great definitely subscribing ... I'm going to look at a 54 this weekend if the price and car are right it may happen. Gotta finish the 32 first but hey it never hurts to carry a spare project!


    Posted from the TJJ App for iPhone & iPad
     
  23. Smokey2
    Joined: Jan 11, 2011
    Posts: 919

    Smokey2
    Member

    21 yrs young, Huh?
    Admiring your work, UR Very fortunate to have the talent to do what your doing.
    Nice Build !

    I started out with a 99.5 % rust free '53, So, I've been very facinated by your's.
    Keep us Posted, and Thanks

    Smoke'
     
  24. The_Monster
    Joined: Sep 8, 2003
    Posts: 1,805

    The_Monster
    Member

    Great thread. I just read it up to this point. You said earlier you wanted a custom taillight kind of like jesse james car. I did a build pretty close to that look and have a build thread of how I did it. Maybe itll give you some ideas. Hope it helps out in some way. Keep up the progress!
    http://www.jalopyjournal.com/forum/showthread.php?t=697768
     
  25. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    Im 22, ill be 23 in may. I could have started out with a more solid car but the main reason I took on the project was to better myself as a fabricator. Plus I didnt have 3-5k to drop on a solid car.

    I agree, Im looking to do a 53-55 ford F100 or a 59 2 Door biscayne next.

    neat write up! I wanted to do something different however.

    after staring at the taillight housing I decided to change the angle and make the bezel at more of a vertical angle. It looked like it was sagging to me.

    [​IMG]

    with both sides done I decided to swap out the lenses for some one piece ones. They are shallower and flow better.

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    and all done.

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    I also got the trunk and tailpan fitted. Ill do the necessary patching tomorrow and weld it up.

    [​IMG]
     
  26. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    I spent the better part of the weekend finishing up the back half of the car, the final work on the quarters, inner rockers, and the trunk floor.

    The bodymounts and edges of the trunk were rotted so I made new ones out of some rectangular steel and some sheet metal. I also cut out the fuel filler neck hole in the floor and made a patch for that,

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    tailpan/quater joint.

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    and all expoxied.

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    The only thing left to do is the outer rockers and the body is done.

    I also got a center grille tooth and finished the grille. All original 54 chrome, no repop stuff here.

    [​IMG]
     
  27. knoxbrendon
    Joined: Feb 9, 2012
    Posts: 92

    knoxbrendon
    Member

    Good job nice work bro
     
  28. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    Thank you, I gotta decide what to do for the rear bumper, I did some mock ups so Ill post some pictures later and get some input from you all.
     
  29. Johnnymurt69
    Joined: Oct 4, 2009
    Posts: 105

    Johnnymurt69
    Member

    Looks good ! Man that grill looks nice.
     
  30. BIG REDD
    Joined: Dec 4, 2011
    Posts: 149

    BIG REDD
    Member
    from upstate NY

    ok so I need some input on the rear bumper. I have a couple options and I figured id see what you guys think. I am gonna run the exhaust out the bumper like in picture 2.

    OPTION 1
    bare 54 rear bumper.

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    OPTION 2
    54 bumper with 54 trim.

    [​IMG]

    now for the rest I have a 55 rear bumper, I think it would accent the extended taillights better than a stock 54 bumper would. Obviously I would modify the stone guard to get rid of the gap. also keep in mind this is a crude mock up so the fitment isnt perfect.

    OPTION 3
    bare 55 rear bumper.

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    OPTION 4
    55 rear bumper with 55 bumperettes

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    OPTION 5- this is the one Im leaning towards the most. again keep in mind its jsut crudely mocked up.
    55 bumper with 54 trim

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