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Noisy Air Compressor Fix???

Discussion in 'The Hokey Ass Message Board' started by joebuff, Mar 15, 2013.

  1. joebuff
    Joined: Mar 15, 2013
    Posts: 7

    joebuff
    Member
    from Boston, MA

    Anyone have a good fix for a noisy air compressor? My air compressor drives me out of my tree when it runs....unbelievable loud and just so annoying you want to shoot it! :)

    I was going to build some sort of enclosure to quiet it down (my friend tried a muffler on his and it helped a little, but not very much).

    Anyone ever do this and have an idea of what is the best approach?
     
  2. Have you checked the oil in your compressor or ever changed it? HRP
     
  3. camcb
    Joined: Sep 8, 2012
    Posts: 191

    camcb
    Member

    Mine was very noisy to the point I thought something was bad wrong. Turns out the guard was loose and sounding off.
     
  4. putz
    Joined: Jan 22, 2007
    Posts: 637

    putz
    Member
    from wisc.

    isolator pads..... check for any cracks on frame for motor ..
     

  5. DocWatson
    Joined: Mar 24, 2006
    Posts: 10,280

    DocWatson
    ALLIANCE MEMBER

    Build a small shed for it against the side of your garage, put the noisy bastard outside.

    Doc.
     
  6. Egghead
    Joined: Jun 6, 2012
    Posts: 55

    Egghead
    Member

    What Doc said. (But I still need to do it !!
     
  7. nexxussian
    Joined: Mar 14, 2007
    Posts: 3,240

    nexxussian
    Member

    Had one like that (had to wear hearing protection just with the compressor running).

    Compressor head was wore out, and old enough there was no noise abatement at all.

    Needed to either overhaul the pump or replace it (wasn't pumping as much air as it was supposed to, by a lot).

    No time for the overhaul, found a brand new pump from Grainger (same pump, same manufacturer, before they moved to China :rolleyes: ).

    New pump was tighter and came with an intake silencer.

    MUUUUCH quieter, not even annoying when it's running now. :)

    Point being, you may have the same issue, loose pump and no intake silencer.
     
  8. Is it one of those "Oil less" compressors like Sears sells? They are noisy and there isn't much you can do about it other than building an insulated shed for it. My brother has one and it is obnoxious to the max.
     
  9. Marcosmadness
    Joined: Dec 19, 2010
    Posts: 373

    Marcosmadness
    Member
    from California

    You didn't mention if the compressor was a belt drive or a direct drive. The direct drive units will drive you out of the shop eventually. When my direct drive compressor met an untimely death I celebrated for a week. I bought a belt drive compressor to replace the direct drive unit and it was money well spent.
     
  10. 57JoeFoMoPar
    Joined: Sep 14, 2004
    Posts: 6,149

    57JoeFoMoPar
    Member

    You beat me to it. The oiled compressors run much quieter. If you've got an oil-less compressor like I do, that thing could wake the dead and run perfectly fine.
     
  11. 31CHEVY
    Joined: Dec 24, 2008
    Posts: 19

    31CHEVY
    Member

    I put mine in a shed close to the shop. Its been out there ten years now. I ran the air line under ground so I get piece and quite and a cooler for the air.
     
  12. Blue One
    Joined: Feb 6, 2010
    Posts: 11,462

    Blue One
    ALLIANCE MEMBER
    from Alberta

    I just went and bought a new Ingersol Rand garage mate compressor.

    They claim its the quietest in its class and it is nice. You hear it but it isn't bad at all.
     
  13. I built an insulated closet for mine. I can still hear it but now it;s bearable. I had it in a shed outside at the old shop but then I could hear it in the house and I'm sure so could my neighbors.
     

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  14. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Mine's in the garage, which I pretty much have to evacuate when it's running. Shut the doors, go in the house, two rooms away and I can still hear it. I'm building a new shop so I'm living with it for now. It's about a subtle as a jack hammer.
     
  15. Mr48chev
    Joined: Dec 28, 2007
    Posts: 33,986

    Mr48chev
    ALLIANCE MEMBER

    Yuppers, my bud has one sitting in his shop right next to where you are usually working and it drives me nuts. Worse yet he turns the radio in the shop up high enough to try and drown the compressor out.

    Pour a small pad on the side of the shop and build a small room for it that is well insulated but vented to the outside. Make it just big enough to roll a lawn mower in and when you go to sell the place you can call it "the yard equipment room". Rig a drain valve and pipe on the bottom of the compressor that blows to the outside of the building when you drain the tank and you are done and can keep your sanity.
     
  16. b-bob
    Joined: Nov 4, 2008
    Posts: 1,097

    b-bob
    Member

    Another thing to do is to put thick rubber pads between the compressers 'feet' and the concrete floor. That will take care of one source of noise.
     
  17. I guess I fixed my noise problem...

    I just purchased (waiting for delivery) a Emax 7.5 hp, 80 gal, 600 rpm, 26 cfm horizontal unit off of the home depot site. The compressor is made in the USA, 35% less heat and quieter. Two reviews said you can stand next to it and carry on a normal conversation. One review said it doesnt vibrate the shit out of the floor like his ingersol rand did.

    I have my current compressors mounted in a seperate storage section of the garage, so its pretty quiet anyhow.
     
  18. slowmotion
    Joined: Nov 21, 2011
    Posts: 3,330

    slowmotion
    Member

    A buddy has one of those oil-less jobs in his small fab shop to run his CNC plasma. Most obnoxious POS I've ever encountered. I wouldn't take one for free, seriously. My 20yr old 6/60 Sanford is a Timex compared to that freakin' amplified jackhammer. Anybody considering one, don't.
     
  19. I built a enclosed shed for my compressor behind the shop and mounted it on a concrete pad..it looks like a old outhouse but only has three sides with ample ventilation,,sure keeps it quiet in the shop. HRP
     
    Last edited: Mar 16, 2013
  20. hockey pucks make decent feet.
     
  21. Flat Ernie
    Joined: Jun 5, 2002
    Posts: 8,406

    Flat Ernie
    Tech Editor

    Another source of noise is the intake. Those baffled sheet metal intakes with foam are horribly loud. I made an adapter and used an intake filter from a large lawn tractor that fit snugly - it quieted it down incredibly. I suspect, if you made a proper air box for the intake, it would help even more.

    I second everything else here - isolator pads under feet and putting it in a separate closet or outside.
     
  22. snopeks garage
    Joined: May 25, 2011
    Posts: 556

    snopeks garage
    Member
    from macomb MI

    put it outside in a shed like i did
     
  23. I work part time in a machine shop that has a fairly new but large compressor. We moved the shop in late 2000 and located the compressor close to the electrical panel at the extreme far end corner of the shop. With the taller ceilings it was very loud.

    So we got some plywood sheets and built a doghouse for it. It measures around 7' long x 5' tall and 4' wide and was built to slide away easily for maintenance. Inside the doghouse, we glued in sheets of 1" house hard-foam insulation, doubled up. There is a fan to exhaust the hot air mounted on the top.

    This has quieted it down a whole lot. Any other tools that generate noise like sanders, abrasive cutoff saws are located by it as well. On a smaller compressor, the theory should work just as well.

    Bob
     
  24. joebuff
    Joined: Mar 15, 2013
    Posts: 7

    joebuff
    Member
    from Boston, MA

    Hi Guys. I just made an air compressor box for my upright 30 Gallon Campbell Hausfeld. Here's what I did.
    (Ignore the board stacked on top of it...that's just extra wood sitting on top)
    I used 1/2" OSB board
    24" x 24" overall outer dimensions
    60" tall with a double roof inside (one roof inside the other with a letter "S" shaped outlet for air at the top).
    Floor is 24"x24" OSB with 1" pink styrofoam on top
    Walls (and door, of course) and ceiling of box are 3 1/2" thick fiberglass insulation. I used the 15" wide roll that is 32 feet long. IT works out perfectly where you only need one 32 foot roll.
    It is so quiet you can talk on your cell phone while leaning against the front door. Before this, it drove you out of your mind even if you were 30 feet away!! Ping me if you want the plans.
    ***I used screen (aluminum screen) to hold the fiberglass insulation in place. Staple gun with cardboard over the staples to keep them from shooting through.
    ***There is a screen vent on the top of the roof (2" wide by 24" long opening/slot in the top covered with screen)...the second roof under the top has a solid plate where the slot is and there is another 2"x24" slot on the opposite side of the interior roof...this makes the air have to travel in a U or "S" type shape around a corner to get out...allows air to travel and sound not to come out in a straight line)
    ***I picked up a gallon of bright blue latex paint (one of those discarded one where the guy changed his mind or screwed up the mix) and we're paingint it bright blue this week. OSB is a bit ugly unless you paint it.
    Hardware:
    2 Hinges
    2 Door Clasps (hook/eye thingys like for yard fences and screen porch doors)
    8 Corner braces (90 degree corner braces to hold the corners snug)
    4 bottom corner braces - the type that hold the bottom of a board and hold the 2 walls at 90deg to each other).
    The top has a 2" x 24" opening for airflow. It does get warm in there, but if you don't run it nonstop, it's fine. I could add a fan in there, but I don't think it needs it. All compressors get hot. The thing I could have done was put the compressed air line (the copper line from compressor pump to the tank) outside the unit to keep it cool...that is what causes almost all of the heat in a compressor box (heat coming from the compression of air - pv=nrt). <!-- / message --><!-- / message --><!-- attachments -->
     

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  25. lowrd
    Joined: Oct 9, 2007
    Posts: 405

    lowrd
    Member

    Check garage journal for recommendations do lessen the noise.
     
  26. trollst
    Joined: Jan 27, 2012
    Posts: 2,108

    trollst
    Member

    I also have a 15 year old devilbiss direct drive, 60 gallon tank, makes a crapload of air and makes the neighbours deaf, I've had it so long I'm just trying to wear it out, but I think its trying to wear me out, we'll see who wins.
     
  27. Gotgas
    Joined: Jul 22, 2004
    Posts: 7,178

    Gotgas
    Member
    from DFW USA

    So do cut-up old tire treads. That's my takeaway from all those "101 Tech Tips!" articles in PHR over the years.
     
  28. I'm beatin' the hell outa my Craftsman direct drive trying to kill it. Damn thing won't die!
    When I redo my garage I'm going to buy an oiled unit and give the "howler" to my son.
     
  29. samurai mike
    Joined: Feb 24, 2009
    Posts: 547

    samurai mike
    Member

    i put my compressor inside a 1966 vw bus back in 1985. its ten feet from my shop and not very noisy at all. in the summer i open the windows and back door so it doesn't over heat.
     
  30. bulletproof1
    Joined: Feb 23, 2004
    Posts: 2,079

    bulletproof1
    Member
    from tulsa okla

    i had a buddy build a box for his,,,it got too hot ...make sure theres air flow....
     

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