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How to build a dolly for your body

Discussion in 'The Hokey Ass Message Board' started by flatheadfever, Aug 25, 2012.

  1. I am looking for ideas on how to build a dolly to hold the body of my 39 Ford coupe.
    I did a search and didn't come up with much.

    Should it be all steel or is a wooden good enough?

    Ideas for wheels? I want to be able to move it outside in the gravel driveway.

    I am open to suggestions.
    Thanks
     
  2. Might be a bit pricey but this is what i used out of steel
     

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  3. The37Kid
    Joined: Apr 30, 2004
    Posts: 30,792

    The37Kid
    Member

    Some 2x10's, decking screws and 6-8 inch diameter wheels work well. Two of the wheels need to swivel. Bob
     
  4. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Where are you located (sorry can't tell on the mobile app)? I have a dolly I used on my model a that I don't need anymore that you can have. I'd upgrade to larger casters/ wheels if you want to roll over the rough stuff. I'm in NorCal.
     

  5. If you plan to push it out on the gravel you will be better off pnuematic tyres wether you make it out of wood or steel.Abit of weight on hard castors on soft ground will cause you grief.
     
  6. Don's Hot Rods
    Joined: Oct 7, 2005
    Posts: 8,319

    Don's Hot Rods
    Member
    from florida

    I built two body dollys that we use in our shop and I made them out of lumber, but I made them to fit lighter, smaller bodies like a Model A. For something like your 39 the dolly would have to be substantially heavier, but it could still be done out of wood. Here is one of the two I built:

    [​IMG]

    [​IMG]

    If I were doing it for your body I would use 2 x 8 or 2 x 10 lumber for the main sections, and 4 x 4 lumber for the uprights. I used long carriage bolts and casters from Harbor Freight, but on yours I think I would use much heavier casters with either large hard rubber tires or pnuematic tires, and instead of 4 I think I would put 6 on it to spread the load.

    You could make yours wider and longer, and also I would suggest you double up on the outriggers where the casters mount because under load mine do bend slightly. Just thought this one might give you some ideas to start with.

    Don
     
  7. there a few things you can build, one is a workbench type with wheels, another is more like Tedly's style, i use a rotisserie when i need to flip it to work on. another idea that i think would be better for you is an old trailer, like a boat trailer cut down. it will give you the ability to pull it out easily with a car or garden tractor. the bench type is good for inside the shop and if you build it with shelves underneath it will hold the parts from the project. even a simple four wheeled dolly with a wood box on top will work. i have all of these styles because some are better depending on the project.
     
  8. Don, those dollies are nice and would be fine for a larger body if the 2x4s on either end were replaced by a 2x6 and extended past the wheels to the end of the boards.
     
  9. Finnrodder
    Joined: Oct 18, 2009
    Posts: 2,970

    Finnrodder
    Member
    from Finland

    Thats a good idea,i have to build something like that after i have finished the sheetmetal work from the body.
     
  10. Don's Hot Rods
    Joined: Oct 7, 2005
    Posts: 8,319

    Don's Hot Rods
    Member
    from florida

    Don, those dollies are nice and would be fine for a larger body if the 2x4s on either end were replaced by a 2x6 and extended past the wheels to the end of the boards.
    __________________




    I think so too, all he would have to do is build a larger, stronger version of what I have, and add another outrigger in the center with two more casters on it. The 4 x 4's really take most of the load, but the outriggers would be best doubled up so they don't sag in the center.

    What I like about mine is that by removing the bolts I can dismantle them and store them away when we have no bodies to move around. I have rolled mine outside the shop when we used it to paint our bodies and surprisingly, it rolled pretty easy over blacktop.

    I think I have something like $ 100 in the two dollys.

    Don
     
  11. koolkemp
    Joined: May 7, 2004
    Posts: 6,005

    koolkemp
    Member

    I will help you build it if its steel....wood and you are on your own lol!
     
  12. ChefMike
    Joined: Dec 16, 2011
    Posts: 647

    ChefMike
    Member

    I built mind out of pressure treated lumber 2x4s used 6 inch wheels two that sivile, bought those through northern tools they were rated 1000 lbs each I weld them to angle iron and then bolted them onto the 2x4s I made to rectangluar frames with cross braces in between and made the the total height for the body to sit on 36 inches high didnt want to have to do alot of bending over worked real well. between wheels and lumber and nuts bolts just under $200
     
  13. 5window
    Joined: Jan 29, 2005
    Posts: 9,550

    5window
    Member

    My current dolly is all my poor old body can handle. And she's been that way for years! Good luck with yours.:)
     
  14. Chris F100
    Joined: Dec 7, 2011
    Posts: 119

    Chris F100
    Member

    this is under $200 for the steel and wheels. After the cab was done Iremade the cart to hold the pick up box,
     

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  15. I made this one out of some leftover square tubng..The swivel wheels came off an old hospital bed that was in the dumpster where I was working

    This shot was made in my "spraybooth" !!!
     

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  16. Model A Gomez
    Joined: Aug 26, 2006
    Posts: 1,695

    Model A Gomez
    Member

    I built a dolly out of 4X4s and have used it for several cars, I used 4" casters but don't use it on gravel. Make sure it is straight and level if you plan on fitting doors with it on the dolly otherwise you will have problems when you mount the body on the frame.
     
  17. raidmagic
    Joined: Dec 10, 2007
    Posts: 1,440

    raidmagic
    Member

    I built the one my Studebaker sits on out of 2x4's I have since cut them down to make it shorter as I am storing it for the time being and not working on it.

    [​IMG]

    [​IMG]
     
  18. mickeyc
    Joined: Jul 8, 2008
    Posts: 1,368

    mickeyc
    Member

    Large diameter wheels for gravel. Avoid harbor freight pneumatic tires they are like balloons and will keep growing as air pressure goes up.
    Then they will leak down.
     
  19. Bad Eye Bill
    Joined: Sep 1, 2010
    Posts: 841

    Bad Eye Bill
    Member
    from NB Canada


    :D There's a joker in every crowd. :D
     
  20. This is good info, I was thinking about getting a set of those for gravel use.
     
  21. Doctor Detroit
    Joined: Aug 12, 2010
    Posts: 1,051

    Doctor Detroit
    Member

    I made a dolly out of a wood pallet used for delivering thick 4'x8' or 5'x10' steel. They are much longer than a standard pallet and use 4"x4" wood for strength. We have these around work, and often had extras laying around. You may want to contact someplace in your area who uses sheet steel and get one of these steel pallets for free. Then I used other scrap wood to rest the floor on where the frame rails would have been, so I could get inside the car when needed. It cost me nothing and took maybe two hours to get it together. Lag screws held the body into the dolly and it was strong. I could move it around with a forklift or transport it on a flatbed to mediablasting without worry. I had HF casters on it at one time, but took them off.
     

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    Last edited: Aug 25, 2012
  22. wow All great info and fast too!

    I have some pneumatic tires from my rotisserie that i could use, 300# rating each.

    I just remembered I have a couple long pieces of 2" sq tbg from the rotisserie as well. Wood would be quick but I'm leaning towards a steel one now. I'm trying to keep the cost to a minimum. I still need to buy steel for the bracing inside the body.

    Thanks a million for all the replies.
    I will post a picture when it is completed.

    Thanks for the offer on the dolly but I am out on the East Coast.
     
  23. Big_John
    Joined: Mar 28, 2006
    Posts: 334

    Big_John
    Member
    from Upstate NY

    I see boat trailers being given away all the time. The problem is there's usually an old boat that goes with it that needs to be disposed off. If you can get rid of the boat, all it would take is a little work to make a really nice body dolly.

    Just an idea.......
     
  24. Crankhole
    Joined: Apr 7, 2005
    Posts: 2,634

    Crankhole
    Member

    ...for my Model A body, I made a rectangle out of wooden 2x3's, gusseted the corners with some plywood scraps and added some casters off an old creeper. Works fine for just movin it around. Cost about $6. It doesn't need to be up in the air like some of these other ones unless you're gonna be workin on it.
     
  25. nunattax
    Joined: Jan 10, 2011
    Posts: 3,068

    nunattax
    Member
    from IRELAND


    cooter you are spot on plus use plenty of glue on the gussets and screw everything together
     
  26. Don's Hot Rods
    Joined: Oct 7, 2005
    Posts: 8,319

    Don's Hot Rods
    Member
    from florida

    About 4 or 5 years ago I bought a 46 Ford tudor body and frame only......no axles or any other running gear. When the guy delivered it to our shop we put down 4 of those metal wheel dollys that HF sells and lashed a heavy wooden pallet on top of them. We used rachet straps to hold the wheel dollys to the pallet. It was like a big old skateboard.

    I figured it would at least hold the car until I could get it properly blocked up, but 4 years later it was still sitting on the same pallet and had never fallen off. When my Son bought the 46 from me he bought a proper metal frame jig and we took it off the pallet, but the thing was still in good condition and we were able to roll it around a few times on that makeshift dolly. The damn thing was actually stronger than I thought it would be.

    It didn't sit very high off the ground, but at least it gave us a way to roll it out of the way for shop cleaning and stuff like that.

    Don

    [​IMG]
     
  27. Great info as I will need one for over the winter. Thanks for posting.
     
  28. Black Primer
    Joined: Oct 1, 2007
    Posts: 965

    Black Primer
    Member

    I made a dolly for my truck cabs out of some old scaffolding I had lying around.
     
  29. Mr48chev
    Joined: Dec 28, 2007
    Posts: 33,986

    Mr48chev
    ALLIANCE MEMBER

    A few years ago I cut down a frame that had damage on the front end to use as a dolly for my 48's cab.

    Boy howdy I should have cleaned it out before taking the photo.
    [​IMG]

    It's setting a bit back on the dolly as I just moved it around on the gravel today.
     
    Last edited: Aug 25, 2012
  30. The Hop Walla
    Joined: Aug 19, 2007
    Posts: 427

    The Hop Walla
    Member
    from Dallas

    I thought you were talking about this:
     

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