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Testing a fuel gauge

Discussion in 'The Hokey Ass Message Board' started by Herr Otto, Jul 19, 2012.

  1. Herr Otto
    Joined: Sep 9, 2009
    Posts: 148

    Herr Otto
    Member

    Is there a way to determine if you have a faulty fuel sending unit or the fuel gauge without removing the sending unit?
     
  2. Tommy's Cycle
    Joined: Mar 22, 2006
    Posts: 766

    Tommy's Cycle
    Member
    from So Cal

  3. DoubleJ52
    Joined: Jul 15, 2007
    Posts: 237

    DoubleJ52
    Member
    from Belton, MO

    If you unplug the sender wire the gauge should go past full, grounding the wire should make it go to empty. Check the sender with an ohmeter to see if it has any resistance.
     
  4. 1 Ensure that all wiring connections (both on the back of the gauge and on the sender unit) are clean, tight, and free from dirt and corrosion.
    2 Turn the ignition on and off several times in succession and note if the needle moves at all. If there is no movement, check to make sure you have power. If no power, Connect a jumper wire to the ignition switch and the terminal on the back of the fuel gauge, then turn the vehicle on. If the gauge now works, replace the defective wiring between the gauge and the ignition switch.

    3 Ground the gauge by clipping one end of the jumper wire onto the gauge's grounding terminal and the other end onto a clean contact point on the vehicle's frame, then turn the vehicle on. If the gauge starts working, replace the defective fuel gauge grounding wire.

    4 Ground the sender unit with the jumper wire using the method described in the previous step. The sender unit can be grounded by attaching the jumper wire to the exterior of the fuel tank or the vehicle's frame. Replace the sender unit's grounding wire if the gauge begins to function.

    5 Disconnect the wire that connects the fuel gauge to the sender unit, then turn the vehicle on. If the fuel gauge reads full, this indicates a problem with the sender unit. If the gauge continues to read empty, you most likely have a faulty fuel gauge that needs to be replaced.
     

  5. squirrel
    Joined: Sep 23, 2004
    Posts: 56,088

    squirrel
    Member

    what are we working on ? a 66 chevy truck?
     
  6. Herr Otto
    Joined: Sep 9, 2009
    Posts: 148

    Herr Otto
    Member

    Yes a 1966 Chevy C 10
     
  7. Herr Otto
    Joined: Sep 9, 2009
    Posts: 148

    Herr Otto
    Member

    Once I find what the problem is, can I purchase a direct replacement for either the gauge or the sending unit?
     
  8. squirrel
    Joined: Sep 23, 2004
    Posts: 56,088

    squirrel
    Member

  9. Some Punk
    Joined: Jul 19, 2012
    Posts: 18

    Some Punk
    Member

    Power probes :) Those things are legit, and can help you easily pin point electrical issues.

    IDK if it's appropriate for this specific application, but if you find yourself neck deep in wires, a Power Probe is a good thing to look into!


    - FNG
     
  10. squirrel
    Joined: Sep 23, 2004
    Posts: 56,088

    squirrel
    Member

    It's almost like spam.....
     
  11. Herr Otto
    Joined: Sep 9, 2009
    Posts: 148

    Herr Otto
    Member

    Until I receive my new sending unit I don't want to run out of gas. Any idea how many gallons is the tank in my 1966 C10?
     
  12. squirrel
    Joined: Sep 23, 2004
    Posts: 56,088

    squirrel
    Member

  13. Rusty O'Toole
    Joined: Sep 17, 2006
    Posts: 9,660

    Rusty O'Toole
    Member

    Carry a can of gas just in case.
     
  14. Herr Otto
    Joined: Sep 9, 2009
    Posts: 148

    Herr Otto
    Member

    Squirrel, I must be an idiot as I cant seem to find the area on the "GM heritage" site where you can look about certain years and models.
     
  15. Gunrack
    Joined: Sep 1, 2008
    Posts: 40

    Gunrack
    Member

    That was cool!
     
  16. Herr Otto
    Joined: Sep 9, 2009
    Posts: 148

    Herr Otto
    Member

    I figured it out thanks anyways
     

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