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Chopped windsheild question.....

Discussion in 'The Hokey Ass Message Board' started by Grumpy, Dec 6, 2004.

  1. Grumpy
    Joined: Jan 28, 2003
    Posts: 2,569

    Grumpy
    Member
    from NE Ohio

    I want to know what methods are best for cutting a front glass?

    Are there companies(or HAMBers) that can make me a new one?

    I need one for my newest toy.

    What can ya tell me?

    Thanks all.
     
  2. 38pickup
    Joined: Aug 11, 2004
    Posts: 1,109

    38pickup
    Member

    Darn Double Post. DELETED by 38pickup
     
  3. 38pickup
    Joined: Aug 11, 2004
    Posts: 1,109

    38pickup
    Member

    What I have done in the past is make a cardbord templated and send it to a local auto glass shop, and have them cut me a peice glass to the pattern.
     
  4. Grumpy
    Joined: Jan 28, 2003
    Posts: 2,569

    Grumpy
    Member
    from NE Ohio

    Thank you


    Thank you
    [​IMG] [​IMG]

    I'll have to call the local places. I wasn't aware, nor have I heard of anyone local able to do that.

    I will check though.
     

  5. Circus Bear
    Joined: Aug 10, 2004
    Posts: 3,238

    Circus Bear
    Member

    Is it curved glass or flat? Flat can be done locally curved is a different story. I have seen places on line that will make a one off windshield if you make a 3d template but I have not priced it.

    Dave
     
  6. Grumpy
    Joined: Jan 28, 2003
    Posts: 2,569

    Grumpy
    Member
    from NE Ohio

    yeah, it's curved.

    I was told that if I sink the windsheild in a box full of sand, the take a belt sander to it.
    They said the sand would absorb the shock. and sanding it with a belt sander slowly would work.

    Anyone have a comment on this method?
     
  7. steveb
    Joined: Nov 11, 2004
    Posts: 180

    steveb
    Member

    There was an article in Custom Rodder sometime in the mid to late '90's that showed Elden (?) Titus cutting a '63-'65 Riviera front glass using a type of grinding disc. Lots of water & time went in to the job.

    I also saw something on a TV show where they used a glass cutter to score a line, then heated the glass up along the line, melting the safety layer inside. The glass separated at the scored line, & they cut away the melted layer.

    Steve
     
  8. fastcat
    Joined: Nov 25, 2002
    Posts: 247

    fastcat
    Member

    there are a couple methods explained in tex smiths book on chopping tops.
     
  9. Tony
    Joined: Dec 3, 2002
    Posts: 7,350

    Tony
    Member

    A friend of mine has done a few. The way he does it is with a sand blaster.

    Install the rubber in the opening, then make a template of the 'new' windshield out of posterboard or something similar.
    Then lay the template over your stock windshield. Then mark the glass about 1/8 to 1/4 larger than the template.
    He then mask's off the windshield with layers of duct tape ( where the template was) insuring the sand won't get through and destroy the glass.

    He then makes passes across the glass with the blaster slowly eating away the exposed area. when it gets to the plastic, he cut's that with a razor and proceed's to do the same to the other side.
    Once the exposed area is gone, your left with a VERY sharp olmost razor like edge where you blasted.
    The reason he mask's them off larger than they need to be is for sanding the egde, and final fitment of the windshield.
    That edge must be sanded by a glass shop, of someone who has the equiptment and knowledge to do it.

    He's done quite a few with good results.
    In fact, i have to cut mine for my 53 chevy and he told me he'd show me how to do it.

    I don't remember what he set the pressure at, it was a while ago we talked about it..

    I'm sure there's a lot of different ways to do this, but so far this seems to be the one that many guy's have done with good results..
    But, like all the rest, you still run the risk of busting your windshield..thats why i have two now..and may even get another just for insurance.

    Tony.
     
  10. TagMan
    Joined: Dec 12, 2002
    Posts: 6,300

    TagMan
    ALLIANCE MEMBER

    [ QUOTE ]
    In fact, i have to cut mine for my 53 chevy and he told me he'd show me how to do it.

    [/ QUOTE ]

    .....and you'll be sharing the experience with us by way of a tech post, right ???? [​IMG]
     
  11. flatshoebox
    Joined: Apr 22, 2004
    Posts: 1,058

    flatshoebox
    Member

    [ QUOTE ]
    yeah, it's curved.

    I was told that if I sink the windsheild in a box full of sand, the take a belt sander to it.
    They said the sand would absorb the shock. and sanding it with a belt sander slowly would work.

    Anyone have a comment on this method?

    [/ QUOTE ]

    I have a friend that did just that on a 50 caddy..no sand, but it took him 2 weeks, couple hours a night..think he said the key is going slow and letting it cool offen....
    <font color="green"> YOU CAN SEE THE CAR IN THE NEW HAMB CALENDAR! </font>
     
  12. Grumpy
    Joined: Jan 28, 2003
    Posts: 2,569

    Grumpy
    Member
    from NE Ohio

    Cool. Thanks guys

    BTTT for those who may have missed it.

    It's a important topic to me right now.
     

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