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TECH: Bench Seat Build

Discussion in 'The Hokey Ass Message Board' started by CTaulbert, Jan 14, 2009.

  1. CTaulbert
    Joined: Apr 8, 2007
    Posts: 1,306

    CTaulbert
    Member
    from Detroit

    I'm not sure if this qualifies for tech month or not, but here's the seat I built for my truck. Sometimes you can't use the stock seat due to a channel and/or chop or find something that'll fit without a lot of modification. I had a pair of buckets in my truck, but wanted something more traditional looking.

    So to start off, I modeled my seat in NX3 (though definitely not necessary). It just took out a lot of guess work while building it. I kept to a similar shape as the buckets I had because they fit the truck well.
    [​IMG]
    I used 3/4" 11 gauge square tube for the framework. I don't have a tubing bender, so I made a series of 10 cuts with my chop saw to make the radiused corners. I made a jig to follow so every radius was identical.
    [​IMG]
    [​IMG]
    Here's the bottom frame almost done
    [​IMG]
    I wanted to make the back lean forward to make use of some storage space behing the seat, so I began on the hinge. It's a pretty simple single pivot setup that bolts the the back framework. Here's the start of it:
    [​IMG]
    I also wanted to make the bottom riser look decent, so I decided to make a sheet metal skirt to cover the frame. I use some 20 gauge since it's not structural. I thought it might look cool to roll an inset panel, so I marked out some lines and ran the pieces through my bead roller with a step die.
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    Here's one side wrapped up:
    [​IMG]
    I finished up the back framework:
    [​IMG]
    The next two pics are of the wood. I used 3/4" birch plywood. For the back, I drilled and tapped the tubing and countersunk some flathead bolts into the wood. I wanted the bottom cushion to be removeable (mainly to get to the fasteners that bolt the seat down) so I drilled and installed some T-nuts in the wood. I then took some 1/4-20 bolts and turned the heads done making a pin that threaded into the T-nuts. I then drilled corresponding holes in the bottom framework so that the bottom wood is located by 6 pins. The cutouts will have a nylon material stretched arcross to provide a spring quality for the seat.
    [​IMG]
    [​IMG]
    I also decided to dress up the pieces that connect the seat back to the bottom by making a sheet metal cover for them:
    [​IMG]
    And here's a shot of the seat back leaning forward:
    [​IMG]
    The seat is now at the upholsters getting finished. They'll stretch the nylon webbing across the cutouts and pad the the wood with a high density foam. Total, I had about $90 in steel (with 12' left over) and $30 in wood. I'll post some pictures of the seat once I get it back from being wrapped.

    Just incase you wanted to know, the seat is 41" wide and the seat back is about 26" tall.
     
    Last edited: Jan 14, 2009
  2. old_skool_1953
    Joined: Aug 30, 2007
    Posts: 138

    old_skool_1953
    Member

    Great Article. This will be beneficial to me when I make a seat for my T coupe. Thanks!
    Jared
     
  3. Crusty Nut
    Joined: Aug 3, 2005
    Posts: 1,834

    Crusty Nut
    Member

    that looks great. The rolled panels really finish it off well.
     
  4. PAPASMURF
    Joined: Jun 7, 2004
    Posts: 508

    PAPASMURF
    Member

    awesome, thanks for sharing. Total vote from me to but in the tech bin.
     

  5. Lee_ATx
    Joined: Feb 18, 2008
    Posts: 296

    Lee_ATx
    ALLIANCE MEMBER

    Nice! Very similar what I want to do in my RPU.
     
  6. TagMan
    Joined: Dec 12, 2002
    Posts: 6,300

    TagMan
    ALLIANCE MEMBER

    Excellent workmanship and clarity in presentation !! Thanks for taking the time to put it together.
     
  7. HOT ROD BILL
    Joined: Apr 7, 2007
    Posts: 714

    HOT ROD BILL
    Member

    Real nice, it's all about one of a kind. Thanks
     
  8. butch27
    Joined: Dec 10, 2004
    Posts: 2,847

    butch27
    Member

    Damn nice work. Looks great.
     
  9. Flipper
    Joined: May 10, 2003
    Posts: 3,395

    Flipper
    Member
    from Kentucky

    The sheetmetal details really make it look nice. Good job.
     
  10. Mullda
    Joined: Apr 12, 2006
    Posts: 314

    Mullda
    Member

    What a great job! Thanks!
     
  11. 29Jay
    Joined: Aug 9, 2007
    Posts: 1,101

    29Jay
    Member
    from Ft Worth

    Very nice work! Thank you!
     
  12. motoandy
    Joined: Sep 19, 2007
    Posts: 3,334

    motoandy
    Member
    from MB, SC

    great craftsmanship? It is nice to see projects getting done, w/o having all the high dollar tools. This is what hotrodding is all about.
     
  13. Chris Casny
    Joined: Mar 13, 2006
    Posts: 4,874

    Chris Casny
    Member

  14. T.W.Dustin
    Joined: Nov 18, 2008
    Posts: 883

    T.W.Dustin
    Member

    Nice work - great post
     
  15. Smokin' Joe
    Joined: Jul 4, 2006
    Posts: 1,001

    Smokin' Joe
    Member Emeritus

    Sweet!!! That gives me a lot of direction on a '32 coupe I'm building. I have been postponing even thinking about it, but I really LIKE this! Thanks
     
  16. pan-dragger
    Joined: Sep 13, 2006
    Posts: 3,186

    pan-dragger
    Member

    looks great, nice job.
     
  17. rick finch
    Joined: May 26, 2008
    Posts: 3,504

    rick finch
    Member

    Most excellent!!:cool:
     
  18. 54velox
    Joined: Aug 8, 2006
    Posts: 48

    54velox
    Member
    from Australia

    Fantastic. I can't wait to see the covered, finished seat.
     
  19. You make it look so easy, great job!:rolleyes:
     
  20. Johnny1290
    Joined: Apr 20, 2006
    Posts: 2,834

    Johnny1290
    Member

    Jeebus that looks nice!
     
  21. Royalshifter
    Joined: May 29, 2005
    Posts: 15,583

    Royalshifter
    Moderator
    from California

  22. I SMELL SMOKE
    Joined: Mar 6, 2008
    Posts: 1,527

    I SMELL SMOKE
    Member

    very cool tech!!!!
     
  23. Zeke
    Joined: Mar 4, 2001
    Posts: 1,716

    Zeke
    Member

    That's getting thrown in my Interior Folder in my tech hard drive.
     
  24. Pir8Darryl
    Joined: Jan 9, 2008
    Posts: 2,487

    Pir8Darryl
    Member

    I like it, that's really cool!

    I'll tell you what tho, you shouldn't be too afraid to try upholstry work yourself. It's not nearly as difficult as people seem to think it is.
     
  25. HotRod33
    Joined: Oct 5, 2008
    Posts: 2,570

    HotRod33
    Member

    wow... you made that look so easy.....very nice.......
     
  26. sodas38
    Joined: Sep 17, 2004
    Posts: 2,412

    sodas38
    Member

    Awesome Tech, thanks.
     
  27. CTaulbert
    Joined: Apr 8, 2007
    Posts: 1,306

    CTaulbert
    Member
    from Detroit

    I did everything else, I've never attempted a seat yet. It's futher along than this pic. I added a welting strip and sewed up a boot for the shifter.

    [​IMG]
     
  28. brady1929
    Joined: Sep 30, 2006
    Posts: 9,274

    brady1929
    Member

  29. Roupe
    Joined: Feb 11, 2006
    Posts: 723

    Roupe
    Member

    Great tech!
     
  30. kustombuilder
    Joined: Sep 18, 2002
    Posts: 7,750

    kustombuilder
    Member
    from Novi, MI

    good stuff. can't wait to see the seat done.
     

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