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Technical Top Tips for Rusty Bolt Removal. No hype, jeopardy or clickbait. Just hints and tips.

Discussion in 'The Hokey Ass Message Board' started by Mart, May 16, 2021.

  1. Mart
    Joined: Mar 3, 2001
    Posts: 4,902

    Mart
    Member

    You might already know all or some of these techniques. All I can say is "they worked for me". Hopefully there might be someone that views this that does see something that will help them on a similar job. Mart.
     
    fauj, Truck64, SPEC and 8 others like this.
  2. missysdad1
    Joined: Dec 9, 2008
    Posts: 3,306

    missysdad1
    Member

    Good tip here: cut the bolt that extends down beyond the threads off so you don't try to bring the rusty part back up through the threads. Wish I'd thought of this myself. Lots of times a loose bolt has re-jammed itself on the rust while bringing it out of the threads. Thanks, Mart!
     
    Truck64, Pats55 and VANDENPLAS like this.
  3. Doublepumper
    Joined: Jun 26, 2016
    Posts: 1,557

    Doublepumper
    Member
    from WA-OR, USA

    Mart is great at showing and explaining little tips and tricks! I've learned a lot from him.
    Another method I've used many times, is to thread a die nut onto the protruding threads. This cleans up the threads for easy removal. First thread the die nut on in the usual manner, then remove it a start it from the opposite side (flat side) and run it up to get the few threads the chamfered side of the die nut couldn't get.
    Works well for those times when you want to save the bolts, or if there is no room for cutting them off.
     
    Last edited: May 16, 2021
    continentaljohn and stillrunners like this.
  4. I love Mart’s videos....Good tips and hilarious.....
     
    stillrunners likes this.

  5. My neighbour was trying to remove the rusty bolts holding the bed onto his truck frame. They were long carriage bolts and when applying force with a bar he spun the carriage head. He asked me for any tips while also mentioning that access was limited so he couldn't just cut the nut off. I remembered a tip I learned on the Hamb about heating up the nut and applying candle wax to it while hot. It sounded pretty hokey to me but I said try it and see. He phoned me up later and said it worked like a hot damn. So there you are- the Hamb at work.
     
  6. big john d
    Joined: Nov 24, 2011
    Posts: 367

    big john d
    Member
    from ma

    acetone and atf 50=50 only mix what you will use as the acetone will dry up even in a closed container this works pretty much as good as any store bought penetrating oil for a lot less
     
    continentaljohn and Peter Nowak like this.
  7. Beat me to it Big john.
     
  8. Dan Timberlake
    Joined: Apr 28, 2010
    Posts: 1,534

    Dan Timberlake
    Member

  9. SPEC
    Joined: Feb 1, 2021
    Posts: 815

    SPEC
    Member

    Another great video.
     
  10. Paulz
    Joined: Dec 30, 2018
    Posts: 134

    Paulz
    Member

    Inductive bolt heater. Have one at work, works great.
     
  11. Out of curiosity because I've never owned or used one, but have any of guys had good luck with 'nut splitters'?
     
  12. lonejacklarry
    Joined: Sep 11, 2013
    Posts: 1,498

    lonejacklarry
    ALLIANCE MEMBER

    My "go to" is Kroil. If that doesn't work then it is the hot wrench.
     
    Last edited: May 21, 2021
  13. Liddykitty
    Joined: May 4, 2021
    Posts: 17

    Liddykitty

    F490D940-7FE3-4336-BE3C-B1631EEC058E.jpeg

    Seriously tho, normally PB blaster does the job for me. Wire brushing the threads dosent hurt if you can get too them.
     
    Nicholas Coe likes this.
  14. lippy
    Joined: Sep 27, 2006
    Posts: 6,826

    lippy
    Member
    from Ks

    Go to the health food store and get a little bottle of oil of wintergreen. Get a little syringe and put a few drops on the nut or whatever and come back later. Report back. But be aware your shop will smell like pine trees. Lippy
     
    Truck64 likes this.
  15. AHotRod
    Joined: Jul 27, 2001
    Posts: 12,216

    AHotRod
    Member

  16. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Methyl Salicylate. That's the same stuff that gives Marvel's Mystery Oil the odor it has, it is a very good penetrating oil. Mixed with light solvents, that's how it frees gummed up or varnished rings and lifters and valve stems.

    I can't understand why Kano/Kroil is only available mail order? They should maybe make it easier for people to give them their money?
     
  17. dave lewis
    Joined: Dec 12, 2006
    Posts: 1,380

    dave lewis
    Member
    from Nampa ID

    Local motion and flow ( Parker store ) sells it here in meridian ID..

    Stuff is not cheap...

    Worth every penny !

    Sent from my SM-G973U using The H.A.M.B. mobile app
     
  18. continentaljohn
    Joined: Jul 24, 2002
    Posts: 5,538

    continentaljohn
    Member

    As a toolmaker for 30 years we had to deal with broken bolts and such. Some good tips Mart and love your videos.
    These days I use Kroil and was turned on by my buddy Jerry. He brought me a car of Kano Kroil and Silkroil and was very skeptical. Wow crazy how well this works and threw away my PB blaster and ordered a few more cans of Kroil. This stuff is amazing
     
    AHotRod likes this.

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