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Projects Castle nut problem

Discussion in 'The Hokey Ass Message Board' started by chopped, Jan 15, 2014.

  1. chopped
    Joined: Dec 9, 2004
    Posts: 2,139

    chopped
    Member

    New ball joints, 55 Chevy. The nut tightens up a little high for a good lock with the cotter pin. I read where I could bend the cotter pin up a little to get it more in the slot but what about adding a washer as a spacer? What's the solution?
     
    Last edited: Jan 15, 2014
  2. If it was a quality ball joint use a washer. Downside might be if it is still a little loose and down the road it gets more loose. Both sides fit the same?
     
  3. I would use a washer.
     
  4. chopped
    Joined: Dec 9, 2004
    Posts: 2,139

    chopped
    Member

    Yup, same. Funny I talked to a buddy yesterday that had the same problem with different ball joints. He re-drilled his holes but I'm not wanting to go that route. The ball-joint fits fine the hole in the shaft is a bit farther from the slot then I'd like.
     

  5. unkledaddy
    Joined: Jul 21, 2006
    Posts: 2,865

    unkledaddy
    Member

    There are half-height and full-height castellated nuts available at most auto parts
    stores. If the full-height one is still too short you can use a hardened washer as a
    last resort.
     
  6. chopped
    Joined: Dec 9, 2004
    Posts: 2,139

    chopped
    Member

    Didn't know that, thanks. A little more is all I need. It's in the slot just not as much as I'd like.
     
  7. I said washer thinking a flat washer. A graded lock washer will do the same.
     
  8. 1971BB427
    Joined: Mar 6, 2010
    Posts: 8,768

    1971BB427
    Member
    from Oregon

    Wouldn't hesitate to put a washer under the nut. Just get a good washer, (grade 8) and not a typical soft washer.
     
  9. I have used washers in this situation on several occasions with never any problems.
     
  10. chopped
    Joined: Dec 9, 2004
    Posts: 2,139

    chopped
    Member

  11. FrozenMerc
    Joined: Sep 4, 2009
    Posts: 3,103

    FrozenMerc
    Member

    The position of the cotter key is not as important as everyone thinks. Most people are disturbed to know how little torque it takes to shear one off and back the nut off. You can always Loc-Tite the nut if it will make you feel better.
     
  12. AZbent
    Joined: Nov 26, 2011
    Posts: 279

    AZbent
    Member

    Yes, you can shim the nut with a washer to get the proper positioning of the nut. In the aviation world we do it all the time. If you are worried about the cotter key shearing, get a stainless steel cotter pin. Just make sure that you the proper size cotter key in the hole. Mark
     
  13. Dan Timberlake
    Joined: Apr 28, 2010
    Posts: 1,535

    Dan Timberlake
    Member

    For my money proper torque is what seats the taper AND holds it all together with preload and drastically reduces the chance of fatigue in the stud threads.
    The Cotter pin or prevailing torque locknut just makes it a little more failsafe //if// the nut should loosen, buying some time preventing the nut from winding right off in a mile or so as the loose stud rattles and bangs around.
    I'd hesitate to use a lockwasher there (or practically anywhere) as they chew things up a lot, making it easier for the nut to embed and the fastener to lose preload.
     
  14. Mike51Merc
    Joined: Dec 5, 2008
    Posts: 3,855

    Mike51Merc
    Member

    2X
    Been there, done that.
     
  15. saltflats
    Joined: Aug 14, 2007
    Posts: 12,602

    saltflats
    Member
    from Missouri

    Or just use a self locking nut.
     
  16. Cotter pins are a fail safe, if you correctly torque the nut it won't loosen in a million years, the cotter pin is there for the second million years. as long as the pin is there to keep the nut from falling on the ground all is good.
    chopped, you are over thinking it, kick back and have a brew. (or two)

    saltflats, a self locking nut will do, but the cotter pin is a visual reference that all is good.
     
    Hnstray and VANDENPLAS like this.
  17. ago
    Joined: Oct 12, 2005
    Posts: 2,199

    ago
    Member
    from pgh. pa.

    I don't know if would trust a self locking nut on a tie rod. But I guess just old school.



    Ago
     
    nochop likes this.
  18. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    Self locking nuts on a tapered stud may not be such a great idea. The reason being, because of the turning resistance of the self lockers, you would first have to seat the taper with a regular nut first, then remove it and install the SL nut...and hope the taper retains it's grip while you tighten the SL nut. Then, when removing it for maintenance or replacement of the steering joint, you hope it comes off first before the taper releases it's grip. Not a major issue, but something to think about.....
     
  19. saltflats
    Joined: Aug 14, 2007
    Posts: 12,602

    saltflats
    Member
    from Missouri

    Most late model car use self locking nuts I guess it cuts down on another process the UAW guys dont have to do.
     
    VANDENPLAS likes this.
  20. 28TUDOR
    Joined: Jan 25, 2007
    Posts: 419

    28TUDOR
    Member

    X2, I've had to use the full-height nut and gind it down a bit to fit.
     
  21. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Yep, just got some new Delco replacements that have 'em. Tie rods tho.
     
  22. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL


    Now that you mention that, I think I've seen them. I seem to recall the studs have a hex shaped tip that allows holding the stud while the nut is tightened.
     
  23. 68Dixie
    Joined: Feb 5, 2019
    Posts: 2

    68Dixie

    I was misinformed from the tech of the manufacturer of the tie rod ends for my truck. The torque is 60lbs in the Factory Assembly Manual. However, the tech said 74lbs. Now the castle nut is almost past the hole and the pins installed would seem pointless. Where do I go from here?
     
  24. J'st Wandering
    Joined: Jan 28, 2004
    Posts: 1,772

    J'st Wandering
    Member

    Take the nut off and put on a good washer followed by the nut.
     
  25. 55 Ford Gasser
    Joined: Jul 7, 2011
    Posts: 698

    55 Ford Gasser
    Member

    Back in the late 80's, I bought a ball joint or tie rod end from Big A Auto Parts. The instructions in the box said to reuse the old cotter pin. I couldn't believe my eyes, that’s one time I didn't follow the instructions.

    Just noticed that this thread is 5 years old. Oh, well. Lol.
     

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