I picked up a used set of of blc 682 J headlights . I was curious if anyone knows best way to fix this. The bolts that go through the headlight mounts and that move for adjustment of headlight are two different lengths , you can see it in the picture . Obviously they need to be the same length but didn’t come that way when I got them. Other than the non matched bolts, the rings and headlights themselves are in very good shape, no rust or huge dents . Best way to remove the piece that is riveted on there ? Once off can I re use it with the matching correct size bolt? Or do I have to buy a replacement part like this??? http://www.otbgear.com/Flange-And-Mounting-Parts-Assembly-P71.aspx
Which one is the length you want?34Phil has one answer , it looks like the rivets on the long one have been changed. If you need long open the light and grind the rivets off ,
Took rivets out of mine and replaced with polished brass round head screws. Flat blade Looked great to me....
I have done this many times. Grind off the rivets from the inside, use a punch to knock them out. Be sure to save the rivets. Change the bolt to what you need. Re-assemble with the original rivets, and weld them in place from the inside.
Check out McMaster-Carr or Fastenal for solid steel rivets. Average price each is 20 cents. They have them in all diameters and lengths. IMO, in this case, a much better repair than welding.
Go to OTB Gear's website. They have all the small parts to rebuild you old BLC head lights. Including a mounting kit. http://www.otbgear.com/Mounting-Parts-C35.aspx At 24 bucks for the kit, its worth buying instead of spending hours fabbing up a repair.