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Technical Anyone Cast a Clear Shift Knob?

Discussion in 'The Hokey Ass Message Board' started by blowby, Mar 5, 2015.

  1. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    I want to cast a simple round clear shift knob with various doodads inside. Thought about using a Christmas ornament but can't put the doodads in without cutting it open. Also need to keep the doodads in suspension while it cures. Anyone done it? Regular old polyester resin?
     
  2. Rusty O'Toole
    Joined: Sep 17, 2006
    Posts: 9,660

    Rusty O'Toole
    Member

    I can't help thinking someone solved this problem years ago, and you can buy the solution at a craft store or hobby store where you get the casting resin.
     
  3. clem
    Joined: Dec 20, 2006
    Posts: 4,222

    clem
    Member

    No, but seeing the threaded part of the lever puts me off the idea of doing it.
     
  4. You can cast the main part in clear and the bottom 20% in black so you don't see the thread.
     

  5. Check out Luck You...it's KIRK's new deal. He makes some very cool shift knobs
     
  6. Doc.
    Joined: Jul 16, 2005
    Posts: 3,558

    Doc.
    Member Emeritus

    Contact Slimegreeeeeen here on the HAMB. He has done several for me with items imbedded in them and they turned out great. Nice guy and reasonable too. Tell him Doc. sent ya. You will be happy with his work..
     
  7. Bam.inc
    Joined: Jun 25, 2012
    Posts: 660

    Bam.inc
    Member
    from KS

  8. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,257

    Ebbsspeed
    ALLIANCE MEMBER

    You can use thin monofilament (fishing line) or nylon thread to suspend the items in the position you want them, then do the pour. You can still see it, but have to look pretty close. A plastic ornament could be cut open and used, not sure how smooth the inside of one is though.
     
  9. Find a ball or object the size you need, make a 2 piece silicon mold, then pour the resin in. Look up making molds on YouTube, pretty cool stuff.
     
  10. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Thanks for the replies. I like to do this kind of stuff myself, keeps me out of bars. I looked online for molds, didn't see anything but it occurred to me a plastic or rubber ball might do, assuming the inside is round enough. Could cut a flap in the bottom big enough to put stuff inside. Might be hard to peel off afterward and might need sand/polish. I want to do my first one with the rattle can marbles I have been collecting, if it works I'll use something more interesting. I have some old fiberglass resin I was hoping to use but it might not be entirely clear, could maybe tint it. Also not sure about air bubbles.

    [​IMG]
     
  11. Thanx for your info on the marbles.I started saving mine a year ago.
     
  12. I started loosing mine years ago, incase anyone has some that they are sure are not theirs.

    One way to keep your bits in suspension is to do multiple pours, I don't know if you will see a parting line or not though. I would pour then before it sets completely up place my piece and pour again. Maybe do a practice pour with garbage then before you made your final product using your real stuff.
     
    blowby likes this.
  13. banjorear
    Joined: Jul 30, 2004
    Posts: 4,485

    banjorear
    Member

    If being used for a shift knob, could you just tap the threads right into the cured resin?
     
  14. That's actually how they used to do clear shift knobs. Clear and translucent shift knobs have been around since just a little after dirt. ;)
     
  15. 39wagon
    Joined: Dec 13, 2008
    Posts: 33

    39wagon
    Member

    Since you are in the Bay Area, go to TAP plastics (they're several on the peninsula) and explain what you want to do. They have everything you need in the way of molds, the release agent and casting materials and are really quite helpful. I've done a bunch of this kind of thing and it's really pretty basic. You could even tint the clear plastic to match your interior if desired.
     
  16. jetnow1
    Joined: Jan 30, 2008
    Posts: 2,158

    jetnow1
    ALLIANCE MEMBER
    from CT
    1. A-D Truckers

    If the pour is made upside down the suspending mono would be almost impossible to
    see through whatever you are putting in there and the drilling/tap would remove most off it.
     
  17. Don West
    Joined: May 18, 2014
    Posts: 71

    Don West

    When I was a kid my parents gave me a kit to do this that had molds and resin and you could cast things in. I cant remember how I suspended them but I cast quite a few. did some coins, insects & etc. Dad finally took it away when I cast one of his really nice stone arrow heads without asking. oops!
     
  18. Engine man
    Joined: Jan 30, 2011
    Posts: 3,480

    Engine man
    Member
    from Wisconsin

    Here's a video showing the process.
     
  19. Engine man
    Joined: Jan 30, 2011
    Posts: 3,480

    Engine man
    Member
    from Wisconsin

    I made a custom shift knob using body filler that I squeezed with a gloved hand so it fit me perfectly.
    I often thought of making a mold of that and casting it in clear lucite.
     
  20. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Excellent, thanks!

    Got a couple more this week, just greenies.
     
  21. B.A.KING
    Joined: Apr 6, 2005
    Posts: 4,039

    B.A.KING
    Member

    Use the globe type bottles that are found in labs .Beakers I think is what they are called. pour in resin, break bottle. depending on what shape you want, about ten years ago I used old babyfood bottles. pour then break bottle off .'
    I think hobby lobby has the Beakers.
     
  22. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    ^^ How do you put stuff inside? I went by Tap plastics yesterday. Some silicone molds but no round ones. Casting resin $30 a quart, more than my bourbon! Found a soft plastic ball at Dollar General, have some old polyester resin. Might do a test one later today but wife wants to go to the swap meet! Guess I married right.
     
  23. stimpy
    Joined: Apr 16, 2006
    Posts: 3,546

    stimpy

    you can make your molds from plaster then wax them up to take care of poristy issues , try these guys for product and check out there videos http://www.alumilite.com/
     
  24. To get rid of the air bubbles, they let the resin set in a vaccuum. You can make a small vaccumm chamber using PVC plumbing tube, with a glue-on type end and a screw-on end.
    Insert a threaded fitting into a tapped hole (the screw on lids are thicker, so will take a thread
    better), and connect to a vaccuum source, and your away.
     
  25. B.A.KING
    Joined: Apr 6, 2005
    Posts: 4,039

    B.A.KING
    Member

    with the globes you are limited. and its been years since I did any of those. but if I remember right,partial pour let set then pour rest .Geeze, I had forgotten all about this till your made the thread.
     
  26. 3quarter32
    Joined: Dec 10, 2010
    Posts: 503

    3quarter32
    Member

    Type in Clear Cast on Google, and you should find the resin needed.
     
  27. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Well wouldn't you know, stumbled across this at the swap meet today. Still plan on doing one but maybe not today.

    0308151400.jpg
     
  28. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    So I got all set up to go, mixed a test batch of my old polyester resin to make sure it would kick. It didn't. Figuring the hardener had gone bad I went and bought a new tube. Still not hardening. Either I didn't use enough (about 3 drops for a teaspoon of resin, or the resin itself is bad?
     
  29. Jethro
    Joined: Mar 5, 2001
    Posts: 1,909

    Jethro
    ALLIANCE MEMBER

    How about using one of those small globe shaped light bulbs? They are about the right size. I tried using crystal clear epoxy in a regular light bulb....turned out good but it was a bit too large for a shift knob.
     
  30. It should be around 2-3% by volume, same as fiberglass. I reckon you may be using too much.
     

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