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Technical Flathead Starter Grief

Discussion in 'The Hokey Ass Message Board' started by chromeazone, Jan 26, 2015.

  1. chromeazone
    Joined: Apr 23, 2009
    Posts: 231

    chromeazone

    I'm completing a T5 trans installation in my 1951 Ford Coupe with the Flathead.
    The original engine and starter were performing perfect until I tore trans and clutch apart to follow the prescribed T5 installation. Those that have done this know I had to use the truck bellhousing to accept the T5 Adapter (in my case Cornhusker).
    So far O.K. with usual hiccups. I first cranked it up and got horrible starter noise and it locked up.
    I pulled starter and went over it very thoroughly. Bendix is working as it should and armature spins O.K. I reinstalled starter and cranked it up again. HELL OF A RACKET , but gear must have engaged flywheel because it spun the engine and it fired up. I tried again with same results: LOUD RATTLING and engine fired and rattling stopped. Not sure where to go from here... I never messed with flywheel. Just replaced clutch disc for diff T5 splines. Doubt if this effected anything.
    IS IT POSSIBLE TO INSTALL STARTER UPSIDE DOWN? That might be with hot cable post on bottom of starter instead of "on top" under exhaust manifold. Can this effect operation?
    Sorry this is so long, but I'm lost on this. Thanks.
     
  2. xix32
    Joined: Jun 12, 2008
    Posts: 596

    xix32
    Member

    does that different bellhousing space the starter away from the flywheel differently than the other one you took off?
     
  3. 29AVEE8
    Joined: Jun 28, 2008
    Posts: 1,384

    29AVEE8
    Member

  4. Starter plate would be my guess,gotta be correct for the bellhousing.
     

  5. alchemy
    Joined: Sep 27, 2002
    Posts: 20,527

    alchemy
    Member

    Have you looked inside the bellhousing through the starter hole to see if there's evidence of interference? Maybe the different bellhousing ring is getting rubbed by the Bendix?

    The usual mixup between starter plates is on the full bellhousing. Can the truck ring even have the wrong plate bolt up to it?
     
  6. Kiwi 4d
    Joined: Sep 16, 2006
    Posts: 3,583

    Kiwi 4d
    ALLIANCE MEMBER

    Is this an 8ba or 59A style motor? Did you change the fly wheel? They have different location of ring gear.
     
  7. Katuna
    Joined: Feb 25, 2005
    Posts: 1,822

    Katuna
    Member
    from Clovis,Ca.

  8. Katuna
    Joined: Feb 25, 2005
    Posts: 1,822

    Katuna
    Member
    from Clovis,Ca.

    Do a search on here. Don't remember who did it but there's an excellent thread with tons of pics of ALL the different BH and starter plates. Very helpful.
     
  9. I am having the same problem with my 40 Ford's 59AB and T5 setup. Just switched out the clutch disk and p-plate and my starter will lock up and no amount of rocking will allow it to function again. Remove it and re-install it or just push start the car and the starter will start the motor, make a racket on each successful start, and then at some point lock up again.

    What I am thinking is that somehow the pitch of the starter to the ring gear have changed maybe/somehow or the amount of engagement by the starter is not deep enough to the ring gear to engage properly? What I might try doing is shimming the starter bolts allowing it to engage "deeper". I will use a thin SS washer first. I have not done this yet but what I have done is completely blow away a 12-volt Powermaster starter after 1.5 days of use. It would just spin and not engage - the original 6-volt units I could at least re-use as stated above.

    Keep me posted on your project ....

    The situation is compeltely agravating since nothing else changed except as I stated, similar to your situation.
     
  10. Jack E/NJ
    Joined: Mar 5, 2011
    Posts: 839

    Jack E/NJ
    Member
    from NJ

  11. V8 Bob
    Joined: Feb 6, 2007
    Posts: 2,966

    V8 Bob
    ALLIANCE MEMBER

    If you used the '51 starter plate, the starter is now at an angle with the ring gear, as the '49-'51 Ford car starter plates are "angled" to match the lower angle of their stamped steel bell housings. You need a "flat" truck starter plate.
    This link should help.
    http://www.flatheadv8.org/bellhousing.pdf
     
    Last edited: Jan 26, 2015
    JohnEvans likes this.
  12. chromeazone
    Joined: Apr 23, 2009
    Posts: 231

    chromeazone

    V8 BOB: You da Man! (If you are the same V8 Bob that put the above link together.)
    All very comprehensive. Also after much research this week, I looked over the Van Pelt site and they are complete with part numbers. It looks like I need a 8RT6366-A Cover Plate, but it gets confusing because that number "converts" to a 8CM6366-C Cover Plate.
    I have the cast Truck Bellhousing with "ears" for mounting screws.
    NOW, I have to locate where to BUY one. Since they are stamped steel, I would hope somebody is making re-pop copies. (Waiting for reply from WILCAP)
    Any suggestions, anyone ? Thanks again!
     
  13. Dak Rat
    Joined: Mar 8, 2006
    Posts: 549

    Dak Rat
    Member
    from NoDak

    I ran into this problem with a C4 kit from flat-O-matic. Had the cast truck bell housing ring and a plate that came with it. The plate had an indentation pressed into it toward the flywheel which rubbed on the torque converter bolts. I looked around and found there is another starter plate that is perfectly flat, got one and it cured the problem. Never could get a stock starter to work with this setup and ended up buying a power master starter which worked. The flat starter plate is also a truck piece with the 8RT part number on it. Don't know why there are more than one starter plate for the truck bell housings but there are.
     
  14. 42merc
    Joined: Dec 19, 2010
    Posts: 901

    42merc
    Member

    The indented starter plate is used on '49-'50 Mercury's with a stamped steel bell housing.
    The Merc flywheel uses a Borg & Beck clutch and is shaped a little differently on the engine side.
     
  15. alchemy
    Joined: Sep 27, 2002
    Posts: 20,527

    alchemy
    Member

    Somewhere (I can't remember where) I saw that somebody is milling new covers to go with the bellhousing rings. Sorry I'm not more help.
     
  16. V8 Bob
    Joined: Feb 6, 2007
    Posts: 2,966

    V8 Bob
    ALLIANCE MEMBER

    The flat but indented truck starter plate allows for an aluminum dust seal that may have been used on some F-1s, but is normally found on the heavier duty F-2 and up trucks. The normal '48-'52 F-1 truck plate is totally flat. This same plate, with the addition of a angle bracket, was used on '49-'50 Mercurys. The angle bracket bolts to the three studs on the Merc oil pans.
    Refer to the link in my previous post for pictures and info of these parts and much more. :)
     
    Last edited: Jan 30, 2015
  17. V8 Bob
    Joined: Feb 6, 2007
    Posts: 2,966

    V8 Bob
    ALLIANCE MEMBER

    I have a spare truck indented plate that I will sell. PM me if interested.
     
  18. chromeazone
    Joined: Apr 23, 2009
    Posts: 231

    chromeazone

    TO ALL WHO COMMENTED ON THIS THREAD: FYI
    I'm happy to report after more research, FLAT - O in Salem, OR sells the plate Alchemy may be referring to. It was not cheap, but it worked perfectly on the truck bell housing. Gene up there can fix you up. Starter problem solved. (Now I've still got to deal with the stupid clutch slave cylinders for the T-5.)
     

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