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should I use a relay for fuel pump?

Discussion in 'The Hokey Ass Message Board' started by harley rider, Mar 30, 2012.

  1. harley rider
    Joined: Aug 11, 2010
    Posts: 527

    harley rider
    Member

    I am finishing the wiring in our 39. the wiring harness I have has a single wire for fuel pump .I want to run a switch to cut off pump if I want. I will probably do the same for the ele. fan. Should I just run it thru a toggle switch or a toggle switch to a relay to the pump. is there any benifit to using a relay? any wiring diagahms for wiring relays would be helpful to see if what I have now is correct.
     
  2. squirrel
    Joined: Sep 23, 2004
    Posts: 56,093

    squirrel
    Member

    It depends on how long the wire run is, how thick the wire is, how much current the pump draws, and what other types of controls you want on the pump circuit.

    Low current pump, short heavy wire, no funky control requirements means you can go without a relay. The opposite means a relay would be nice.
     
  3. I run a Holley black pump right off my battery, through a fused 15 amp switch, 10 gauge wire, and grounded to the frame. Been this way for 5 years now. Neither the wiring nor the switch get warm to the touch. I did the same with my MSD box, so I effectively have 2 kill switches, and can operate either system independently of on another.
     
  4. cederholm
    Joined: May 6, 2006
    Posts: 1,748

    cederholm
    Member

    Not sure what you're trying to do, but if it's for anti-theft the use of a relay would allow you to use a hidden micro-switch. Just something to think about.

    ~ Carl
     

  5. Don's Hot Rods
    Joined: Oct 7, 2005
    Posts: 8,319

    Don's Hot Rods
    Member
    from florida

    I like putting relays on things like fuel pumps, electric fans, and high and low beam headlights. I have run electric pumps in the past without one, but I find the pump gets more consistent current through a relay. It also takes some of the load off of the switch.

    Don
     
  6. Truckedup
    Joined: Jul 25, 2006
    Posts: 4,660

    Truckedup
    Member

    For fire protection, the fuel pump should be wired through an oil pressure switch to kill the pump if the engine stalls. In this case a relay is good so the pump current doesn't go through the safety switch contacts.
     
  7. harley rider
    Joined: Aug 11, 2010
    Posts: 527

    harley rider
    Member

    I want a switch on the pump so I can turn it off while doing other ele. work or testing . Thanks .
     
  8. harley rider
    Joined: Aug 11, 2010
    Posts: 527

    harley rider
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    thats a good idea.
     
  9. mustang6147
    Joined: Feb 26, 2010
    Posts: 1,847

    mustang6147
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    from Kent, Ohio

    I always run relays, simple reason is I switch both ignition and fuel seperatly. I also run a master battery kill.
     
  10. harley rider
    Joined: Aug 11, 2010
    Posts: 527

    harley rider
    Member

    does using a relay make it safer? was hoping some one would have a diagrahm showing how to wire relay with a toggle switch.
     
  11. steves29
    Joined: Jan 19, 2010
    Posts: 194

    steves29
    Member

    The relay takes the current out of the ign switch. Ford also uses a neat bump switch that opens with a fairly small impact.
     
  12. I'm running a Holley Red [PN 12-801-1] on the p/u. Holley recommends wiring with a relay. I also am using a Ron Francis Crash Sensor Relay [CR-92] that comes with a relay included in the wiring. I like the Crash Sensor better than the oil pressure safety switch method for ease of install and function.
     
  13. squirrel
    Joined: Sep 23, 2004
    Posts: 56,093

    squirrel
    Member

    The "red fuel pump power wire" is what you connect to the switch, whether it's the ignition switch directly, the oil pressure switch, or the toggle switch.

    [​IMG]
     
    kmn5 likes this.
  14. 1950ChevySuburban
    Joined: Dec 20, 2006
    Posts: 6,187

    1950ChevySuburban
    Member Emeritus
    from Tucson AZ

    I always run a relay for a fuel pump. Also, add an Inertia switch like mentioned before. Easy to find a good used one in any junkyard. Trucks are in kick panels, Mustangs and such are in the trunk.
    Resets with the push of a button.
     
  15. Mike51Merc
    Joined: Dec 5, 2008
    Posts: 3,855

    Mike51Merc
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    The oil pressure switch is a good idea, but if the limits are too high then you can't use your electric pump to prime the carbs before the engine starts.

    Relays are used to take the big load off the switch and place the big load between the relay and the item being fed. Think of your starter solenoid as a big relay--- without it you'd need a huge switch and big cables running to your dashboard. I'm not a big fan of using relays unless it's really important because adding a relay is often adding another point of potential failure in the system. High load items probably should have relays, like headlights, but most manufacturers didn't bother with them back in the day and they certainly had plenty of relays to use if they wanted to.

    If you have space for adequate wires and switches, then there's no need for a relay--- and fuel pumps are generally not heavy loads.

    Another thought--- fuses, now that's something important and often overlooked. Make sure every load has a fuse and the fuse is the right size.
     
  16. Gromit
    Joined: Oct 13, 2011
    Posts: 726

    Gromit
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    I love the enertia kill switch idea!! Just finished wiring up an electric pump in a '56 for a customer, I'm going to suggest that to him.
     
  17. Truckedup
    Joined: Jul 25, 2006
    Posts: 4,660

    Truckedup
    Member

    Will an inertia switch activate in a rollover? Like if you get sideways and roll off the road without a impact? A carbed engine will stall from a rollover leaving the vehicle on it's roof.The electric pump can continue to run,fuel pouring out of the carb vents while you're knocked stupid or fumbling around trying to get out.
    This is the complication of electric fuel pump wiring...safety....Oil pressure or inertia switch,maybe a connection to the starter solenoid ballast resistor bypass to run the pump when starting,or a dash push button to prime the carb before starting...
     
  18. bohica2xo
    Joined: Mar 6, 2012
    Posts: 153

    bohica2xo
    Member
    from Las Vegas

    A handy diagram for explaining things, thanks.

    I always wire the "hidden" kill switch into the Black wire in that diagram. One black wire & a small switch. Ground at the switch where ever it winds up. That way the wire can be 20 gauge and easily routed / hidden.

    B.
     
  19. 1950merc
    Joined: Jun 26, 2007
    Posts: 161

    1950merc
    Member
    from Butler, PA

    The oil pressure switch comes with a normally-closed contact as well as the normally-open contact. The normally-closed can be connected to starter solenoid. In the case you don't have fuel in your bowl, you crank a little more and the pump will fill the bowl.
     
    Last edited: Mar 30, 2012
  20. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Good advice, I wire mine the same Don
     
  21. bobscogin
    Joined: Feb 8, 2007
    Posts: 1,774

    bobscogin
    Member

    Primer button works well. I used one on my T roadster, but not in the dash. It's hidden.

    Bob
     
  22. harley rider
    Joined: Aug 11, 2010
    Posts: 527

    harley rider
    Member

    hey thanks every one.I will use a relay on the pump and fan.I found some more wire diagrahms wich one of these is correct or is the87 and 30 terminal in or out?
     

    Attached Files:

  23. cherokee_64
    Joined: Apr 8, 2006
    Posts: 93

    cherokee_64
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    kmn5 likes this.
  24. jack orchard
    Joined: Aug 20, 2011
    Posts: 238

    jack orchard
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    i like the oil pressure switch cutoff idea with a primer button. never would have thought of this. thanks to everyone...jack
     
  25. mustang6147
    Joined: Feb 26, 2010
    Posts: 1,847

    mustang6147
    Member
    from Kent, Ohio

    I hate inertia switches. I hate complicated things as well.

    Relays are a great idea. The relay simply is an electric switch. So you have the power wire going to the relay then out to the pump. You have a thinner wire that activates the relay. The purpose of this, is to reduce switch failure, on longer runs of wire. My biggest reason is, its a pain the a$$ having thicker wire connected to a switch, Thinner is neater, and out of the way, this also adds to safety. So its a win win.
     
  26. harley rider
    Joined: Aug 11, 2010
    Posts: 527

    harley rider
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  27. A Rodder
    Joined: Jul 13, 2008
    Posts: 2,474

    A Rodder
    Member

    30 is power in
    85 is ground
    86 is switched power in
    The 87 pins are power out

    I also believe 85 and 86 can be swapped with no effects.
     
  28. A Rodder
    Joined: Jul 13, 2008
    Posts: 2,474

    A Rodder
    Member

    Remember to put your fuse as close to the battery as possible.
     
  29. my rule of thumb is to put anything of somewhat heavy amp draw on a relay.. it takes the amperage off the switch, which is a good thing. and seeing relays are about 7 bucks it should be a no brainer...
     
  30. tommy
    Joined: Mar 3, 2001
    Posts: 14,757

    tommy
    Member Emeritus

    The first 55 years of my hotrod life we never used a relay. The last ten there has been a big change on the internet anyway. To me a relay is just something else that can break and leave you on the side of the road. Of course I'm talking about the old Dupree/ SW style and other electric pumps for carbs. I always wire it through the key switch so I don't forget to flip the switch. I just turn the key to "on" and listen until clicking slows down, pump the gas twice and start it up. I believe in the KISS system. The less parts to break....the better. JMO
     

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