The Jalopy Journal
Doors will be ready July 8th
[ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] The roof is back together. Just fine trimming the roof insert.
The guy I got the mustang roof from wasn’t too happy when he asked what I was going to do with it. He said “I was hoping you were a mustang guy.”
[ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] I cheaped out and used a “Henry Ford Steel” roof insert.
I don’t like the soft insert. They flap in the wind. I thought about using the metal insert and gluing the vinyl to the metal. But I still don’t...
[ATTACH] And with the roof panel sitting on. Next will be the other corner and the roof.
[ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] I scribed a couple alignment marks then removed the corner. Trimmed it with snips and put it...
[ATTACH] [ATTACH] [ATTACH] Test fitting the corner back in. I moved it around until it flowed with the top just right. I’m happy with it. I will...
[ATTACH] Some Dykem on the corners so I can see the scribe line. Scribing will be in two steps. If I just hold the corner on the inside to scribe...
[ATTACH] [ATTACH] [ATTACH] Then tack it in to the roof to lock the pitch it. Clean the corner openings so I can scribe them to fit.
[ATTACH] Next set the back window pitch to 82.2 degrees, same as the B-pillar pitch.
[ATTACH] Continuing with the back window. Finished tacking the seam.
[ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] [ATTACH] Now Is the perfect time to weld up the roll bar. Would be nearly impossible to get it fully...
[ATTACH] [ATTACH] [ATTACH] Back on the rear window now. I cleaned the cut on the upper half of the window. Used Dykem fluid on the lower half and...
[ATTACH] Finished filling the cowl gap
[ATTACH] After the cowl work, I’m onto the back window and corners.
[ATTACH] [ATTACH] Cowl is 85% done.
I won’t post welding on here. Too many different opinions on how I need to do it. Welding the strip on the cowl isn’t anything special. I can say...
[ATTACH] Half the cowl is filled.
I only removed the middle hinge so the doors should still swing like originals
I guess it looks like I bashed it down in the picture but I didn’t. I will try to metal finish the panel. I don’t want filler.
[ATTACH] Continue filling the cowl gap.
[ATTACH] [ATTACH] [ATTACH] [ATTACH] Tack welded it in Then fully welded Next I knock the top of the weld down close to the parent metal. Then the...
Working on filling the cowl gap 12” at a time. I aligned the metal with a couple of bolts and washers. Then cut a strip of 19ga and scribed it to...
[ATTACH] [ATTACH] Very different look
[ATTACH] [ATTACH] Starting to work on filling the cowl gap. Test fit the roof skin to get a look at the profile. Everything is coming along...
Next the other corner and then that long 5/8” gap across the cowl.
[ATTACH] [ATTACH] [ATTACH] As you can see, there are no pie cuts to fill in.
[ATTACH] [ATTACH] [ATTACH] I scribed where to trim and started to tack it in.
[ATTACH] After many test fits of the windshield surround, I was finally happy with it. Primered the back side and set it in for the final time.
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