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Technical Where to find/how to make leaf spring shackles.

Discussion in 'The Hokey Ass Message Board' started by NAES, Oct 6, 2018.

  1. NAES
    Joined: Dec 24, 2008
    Posts: 491

    NAES
    Member

    I'm working on a '55 Cadillac and when it came time to pull the rear end and springs, one of the shackles wouldn't budge. I cut it thinking a replacement would be a simple (and inexpensive) find. Oops, not so much.

    I've done a little searching to find replacements based on size but can't find a universal chart similar to ones for shocks, etc.

    Making them doesn't look all that difficult with a little machining and welding but since I've never given a shackle a second thought, I want to make sure there's nothing I'm missing.

    What I see are 2 plates bolted together with a sleeve to keep them from binding on the spring spring and a few rubber bushings. Or 1 side with the plates having a shoulder type bolt welded to it with the bushings.

    Is it that simple? I seems like they only see up/down loads and not much torsion even when cornering to worry about them staying aligned by simply bolting 2 plates together. If it is that simple I can stop worrying about it and whip up a pair!

    Thanks as always, NAES


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  2. lostone
    Joined: Oct 13, 2013
    Posts: 2,857

    lostone
    Member
    from kansas

    Yes it's that simple. In the stuff I've built thru the years I've never bought a rear spring shackle, always made them.

    Just measure the width, say 1_1/4, 1_1/2 etc and buy some 3/16" thick strap and cut to length, drill some holes and I prefer grade 8 bolts to stick thru the holes and your set.
     
  3. I did that too, it was pretty easy. I welded the bolt heads to the shackle, but probably didn’t need to. Locking nuts + a little Loctite eliminated the need for sleeves or shouldered bolts.
     
  4. NAES
    Joined: Dec 24, 2008
    Posts: 491

    NAES
    Member

    61 Sunliner likes this.

  5. manyolcars
    Joined: Mar 30, 2001
    Posts: 9,189

    manyolcars

    Be sure to weld the side plate to the bolts
     
  6. NAES
    Joined: Dec 24, 2008
    Posts: 491

    NAES
    Member

    I'll take your advice and do so.

    Is that to keep them from twisting and making the ass end go around a corner all wacky?

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  7. I think it helps to keep the bolt from turning, which might loosen the nut over time. That’s the only reason I welded mine. Maybe it adds some stability too, I don’t know.
     
  8. NAES
    Joined: Dec 24, 2008
    Posts: 491

    NAES
    Member

    Well thank you again everyone for the advice. A trip to King Bolt and 30 bucks later I was ready to go.

    I cut a couple pieces of plate, drilled them using the old piece as a template and welded the bolts in. I'm sure I lost a little bolt strength from the heat but I feel good about the results. Currently they're drying after a little bomb can session so they're all but ready to go.

    The shoulder bolt that holds the front of the spring was rounded off so I used it as an excuse to convert it from an 13/16" to a 3/4" using a 6 sided collet holder. Worked like a dream!

    Thanks again for the help everyone. NAES
    20181007_145016.jpeg 20181007_154459.jpeg 20181007_114757.jpeg 20181007_120735.jpeg

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