Register now to get rid of these ads!

Art & Inspiration Welding an Aluminum Block 1915 Peerless BEFORE the Internet

Discussion in 'The Hokey Ass Message Board' started by badshifter, Jan 8, 2017.

  1. badshifter
    Joined: Apr 28, 2006
    Posts: 3,538

    badshifter
    Member

    IMG_6942.JPG IMG_6944.JPG IMG_6945.JPG IMG_6946.JPG IMG_6947.JPG IMG_6950.JPG IMG_6952.JPG IMG_6942.JPG What could be done before the Internet was around to tell you it can't be done..
    1915 Peerless with MASSIVE damage and gas welded aluminum repairs. It's being torn done for work NOT related to these ancient repairs.
     
  2. junkyardjeff
    Joined: Jul 23, 2005
    Posts: 8,593

    junkyardjeff
    Member

    Did it self destruct or someone forgot to drain the water in the winter.
     
  3. Burkedore
    Joined: Nov 9, 2013
    Posts: 146

    Burkedore
    Member

    What's the plan for this engine? The cam looks like it has a pretty modern profile.
     
  4. oldolds
    Joined: Oct 18, 2010
    Posts: 3,408

    oldolds
    Member

    That's a lot of heroics to save that engine. Whenever it was done the welding labor rate was probably more than the car was worth.
     

  5. Model A Gomez
    Joined: Aug 26, 2006
    Posts: 1,695

    Model A Gomez
    Member

    Wow all that destruction on the bottom end must have come from a crank- rod failure. Somebody really wanted to save the block and found a really good welder. Would be hard to do today much less back when.
     
    weps likes this.
  6. woodiewagon46
    Joined: Mar 14, 2013
    Posts: 2,277

    woodiewagon46
    Member
    from New York

    You can't imagine what a feat is was to weld that engine. I TIG welded an aluminum oil pan from a '32 Ford and the oil just kept leeching out of the aluminum when I applied the heat. I finally sent the pan to a company that did "high heat vapor degreasing" and it helped, but wasn't perfect. Any idea when that job was done?
     
  7. Good Lord! It looks like somebody tried running it on nitro! You'd almost think it was welded together from parts of three other blocks.

    There's actually a lot of other interesting things to look at in these pictures. The pistons look like they're about the diameter of a pop can. Safety wired grade 5 rod bolts. The two lug drive coupling that I haven't completely figured out yet. Soldered copper oil pipes running around in the crankcase. Castle nuts on the main caps. The brass I.D. tag riveted to the block. The long stroke and the rods to go with it. How many main bearings does this engine have? :confused:
     
  8. williebill
    Joined: Mar 1, 2004
    Posts: 3,282

    williebill
    Member

    Wow. Had an old welding instructor back in the 70s who still taught gas welding, but always told us we'd never use it at a job. I knew I would, cause I wanted to play with old stuff.
    His gas welding on aluminum looked like magic and voodoo to us. His work was beautiful, and ours always looked like shit. He was probably born about 1915, and could do anything with a torch.
    X2 on the porosity of old cast aluminum. Always hated trying to TIG engine parts.
     
  9. badshifter
    Joined: Apr 28, 2006
    Posts: 3,538

    badshifter
    Member

    So let's see..... it is (was) a running engine, so it gets a basic engine refresh, valve grind and re-ring, fix oil leaks. 3 main bearings, small bore, mile long rods. The crank throws are curved between the main and rod journals, never seen a crank like that. The rods are polished, and it looks like it's been balanced. External oil pump, cam driven of a lobe and arm. The copper tubes just squirt oil where needed. If I had to guess, the block was damaged at some point while disassembled and sitting somewhere, not while running. Not freeze damage as there is no water in the block. Best guess is repairs were done in the 40-50s based on car owners history/knowledge. No additional welding, the repairs are all good.
     
    banjeaux bob, Stogy and 302GMC like this.
  10. 19Fordy
    Joined: May 17, 2003
    Posts: 8,053

    19Fordy
    Member

    That welding is amazing.
    It would be nice to have met the person who did it.
    His work does live on as a tribute to his talent.
     
  11. falcongeorge
    Joined: Aug 26, 2010
    Posts: 18,341

    falcongeorge
    Member
    from BC

    mind boggling work. I would guess they probably had to align bore the mains and cam tunnel as well, you would think welding up that amount of damage would cause some distortion. Incredible.
     
    weps likes this.
  12. kma4444
    Joined: Sep 24, 2008
    Posts: 197

    kma4444
    Member

    That's awesome, if there's a will..................... Wonder if it could have happened in a crash? Motor vehicle crash.
     
  13. Used to be a time when guys FIXED things that broke rather than threw them away and replaced them.
     
    Vanness and AVater like this.
  14. Never seen that much alloy welding, but have seen a lot of braze repair on old cast iron machinery.
    A real art and SKILL all but lost today, probably.
     
  15. noboD
    Joined: Jan 29, 2004
    Posts: 8,484

    noboD
    Member

    Claymart, I think the two lug drive is for the magneto. Whoever did the welding was an artist!
     
  16. D.N.D.
    Joined: Aug 15, 2012
    Posts: 1,385

    D.N.D.
    Member Emeritus

    Can you just imagine how much they had to pre-heat that block and keep it hot

    Might even take two guys one to pre-heat and one to weld it ' those dudes had talent '

    DND
     
    falcongeorge likes this.
  17. falcongeorge
    Joined: Aug 26, 2010
    Posts: 18,341

    falcongeorge
    Member
    from BC

    my guess is, that's not it. In all likelihood even in the late fifties, "replace" was probably not a viable option for a 1915 Peerless.
     
    banjeaux bob likes this.
  18. Replacing drive trains with different ones had been around for awhile in cars.
     
  19. Rusty O'Toole
    Joined: Sep 17, 2006
    Posts: 9,659

    Rusty O'Toole
    Member

    1915 was the first year for V8 cars in America. In addition to the well known Cadillac there was Peerless, Cole 8, Daniels and others.

    Peerless used a Hershell-Spillman engine made by a manufacturer of carnival rides! Certainly a rare car and rare engine.
     
  20. jimdillon
    Joined: Dec 6, 2005
    Posts: 3,291

    jimdillon
    Member

    During this era of the teens (maybe a few years before) the 3 Ps were the luxury cars in the US. Packard, Peerless and Pierce Arrow. All three makes were great cars. I owned a 1912 Peerless Model Model 36 K Touring with a big inline 6 cylinder. I believe it had 578 cubic inches that I acquired unrestored from my grandfather. I sold it to a gentleman in Texas unrestored and I believe it later sold restored for close to $400,000 and is now in Fountainhead museum in Alaska. They were really great cars. Doug (NoboD) is right the two lug connection is for the magneto, common in many of these cars as they often ran dual ignition.

    The welding is quite good for sure but it does not surprise me. My grandfather started restoring these old brass cars and classic cars in the 40s and I worked in his restoration shop starting in 1964. I remember prepping aluminum blocks and heads to be sent out and welded and we would finish the welds on their return and was hard to tell what had been done. I remember I worked on some aluminum Rolls Royce heads that had holes from corrosion that most would throw away today. My grandfather showed me how to make the aluminum pieces to be welded in (just make it pretty close to fitting)and when the heads came back I was amazed. Some amazing craftsman back then. My grandfather hired retirees from the old auto plants to do the restorations and they were pretty good but I ran into some guys that were really talented.
     
  21. badshifter
    Joined: Apr 28, 2006
    Posts: 3,538

    badshifter
    Member

    There are similar drives on either side, magneto, water pump, distributor, something else maybe I can't remember at the moment.
    The amount of welding is unbelievable. The entire back of the block was welded back on to the sides, which were in dozens of pieces. I see a fair amount of early stuff at my work, never seen anything even close to this.
     
  22. falcongeorge
    Joined: Aug 26, 2010
    Posts: 18,341

    falcongeorge
    Member
    from BC

    badshifter, are you guys updating an older restoration?
     
  23. jimdillon
    Joined: Dec 6, 2005
    Posts: 3,291

    jimdillon
    Member

    Badshifter, I realize you are doing the engine work but would be nice to know what body style the engine is going in. Would really like to see it when it is all done. Really smooth engines and great cars to drive. Many during that era were not so great to drive.

    As you probably know when they went out of business in the 30s after prohibition they switched from cars to brewing, becoming Carling Brewing Co (Carling Black Label)
     
  24. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 2,320

    19Eddy30
    Member
    from VA

    That's a definitely "" I can do it """
    Over on Ford Barn there a Thread , I have seen ,I thank it called ""Farmer Repair's"" or Fixes
     
  25. egads
    Joined: Aug 23, 2011
    Posts: 1,419

    egads
    Member

    Anything new on this?
     

Share This Page

Register now to get rid of these ads!

Archive

Copyright © 1995-2021 The Jalopy Journal: Steal our stuff, we'll kick your teeth in. Terms of Service. Privacy Policy.

Atomic Industry
Forum software by XenForo™ ©2010-2014 XenForo Ltd.