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Projects The Chris Casny Shoebox Chop and build progress, my first Custom project.

Discussion in 'The Hokey Ass Message Board' started by Chris Casny, Aug 1, 2010.

  1. kaui
    Joined: Mar 14, 2006
    Posts: 187

    kaui
    Member
    from SJC calif

    Hea Chris, now I like the shoe box........
     
  2. jasone
    Joined: Jun 2, 2006
    Posts: 431

    jasone
    Member

    Impressively fast, all I need is a little talent from you, a little talent from Ian B. and I'll be Sam Barris incarnate. Bitchin' work, keep it up.
     
  3. tikidiablo
    Joined: Nov 10, 2004
    Posts: 853

    tikidiablo
    Member
    from so cal

    You know when it looks looks a piece of work has been handled one too many times?

    This has been handled efficiently and just the right amount !
     
  4. DRD57
    Joined: Mar 5, 2001
    Posts: 4,171

    DRD57
    Member

    Very nice work!
     
  5. Evel
    Joined: Jun 25, 2002
    Posts: 9,044

    Evel
    Member
    1. 60s Show Rods

    Dude,, Awesome job...
     
  6. Dreddybear
    Joined: Mar 31, 2007
    Posts: 6,088

    Dreddybear
    Member

    Very cool man. Very cool.
     
  7. There's far too many poorly chopped '49-'51 Fords out there ... but I can say without a doubt that the "Cris Casney Chopt Shubox" :rolleyes: is not one of them ... well done Chris!
     
  8. Ian Berky
    Joined: Nov 28, 2007
    Posts: 3,644

    Ian Berky
    Member

    Looks great Chris!!!! I like your rear 1/4 window corner!!!!
     
  9. Chris Casny
    Joined: Mar 13, 2006
    Posts: 4,874

    Chris Casny
    Member

    Here is a profile shot, it flows real nice, I think. The B pillars will be slanted.
    Progress is somewhat slow, I have "actual" work to do, not just "fun" work.
    [​IMG]
     
    Last edited: Aug 3, 2010
  10. JeffreyJames
    Joined: Jun 13, 2007
    Posts: 16,628

    JeffreyJames
    Member
    from SUGAR CITY

    oh what about hard topping it!!! Looks great Chris and the slanted B pillars are going to be killer. I'm also digging those wheel covers on that car. Keep 'em!
     
  11. Keep
    Joined: May 10, 2008
    Posts: 662

    Keep
    Member

    Thats a slick looking chop. Very nice.
     
  12. Royalshifter
    Joined: May 29, 2005
    Posts: 15,580

    Royalshifter
    Moderator
    from California

    Bitchin profile Chris.....I like how you left the roof in the rear with a flow.....instead of over sloped and flat. $.02
     
  13. 38zephyr
    Joined: Sep 3, 2006
    Posts: 622

    38zephyr
    Member

    Great work ! Love it as a hardtop also .
     
  14. studeboy
    Joined: Feb 12, 2003
    Posts: 539

    studeboy
    Member

    Chris your work looks outstanding. Nice to see a shoebox chop that doesn't go downhill. Can't wait to see the B pillars in it. Looking forward to future updates.

    BTW Your signature line couldn't be more wrong.
     
  15. 00 MACK
    Joined: May 10, 2004
    Posts: 3,680

    00 MACK
    Member

    It really has a great look. So many nowadays have that "I got into customs in 1999" look. LOL
     
  16. Subscribed!

    Nice proportions, can't wait to see what you cook up on this one...
     
  17. marcosbodyshop
    Joined: Feb 21, 2010
    Posts: 25

    marcosbodyshop
    Member
    from West Texas

    Good Job , man nice work...
     
  18. mace69
    Joined: Apr 11, 2010
    Posts: 153

    mace69
    Member
    from mass

    Can't wait to see this one finished, that looks great!
     
  19. Malcolm
    Joined: Feb 9, 2006
    Posts: 8,036

    Malcolm
    Member
    from Nebraska

    Great work, Chris! Glad you decided to chop this car... to me, the '49/'50 shoebox sedans just don't look right without a chop, Especially done as tastefully as you've done.

    Keep it up!!



    Malcolm
     
  20. Looks amazing! Mix a little base-coat that near matches the body for the bare metal areas, and rock that for a while
     
  21. Chris Casny
    Joined: Mar 13, 2006
    Posts: 4,874

    Chris Casny
    Member

    A little update.
    I'm starting to feel better, about the project, since it actually looks like a car again.
    Alot of people were telling me, that shoeboxes are hard to chop, now I know why, because the damn roof is so small and all the pillars etc are tapered, so everything has to be angled/pie cut, bent in bent out, and to make it all look good.
    So, no walk in the park, but I feel I'm going in the right direction.

    Also, leaning the B-pillars is a job and a half, straight B-pillars or hardtopping would have been easier, but I'm not into easy, or that look.

    A problem I encountered putting the B pillars in, was that there are alot of round sections, that I didnt have, unlike the C-pillar, rear window curve that I simply pie cut and re-used.

    I had to come up with a "caveman" style method to make those pieces.

    I used some wood and cut out the two diameters that I needed for the job, I rounded the edges with a router (roundover bit), cut my sheetmetal to the appropriate size (oversized) and started hammering the pieces with a downward stroke, to get the desired shape, that could later be cut and used, the get nice flowing window openings. The pieces, were the stainless trim sit's on will be added later.

    The wood "buck"
    [​IMG]
    The metal is starting to bend
    [​IMG]
    [​IMG]
    Here is the smaller diameter (heated and hammered)
    [​IMG]
    Cut piece
    [​IMG]
    [​IMG]
    [​IMG]
    Some ugly unground welds, don't look.
    [​IMG]
    Here is a profile shot of the car, in it's current state.
    [​IMG]
     
  22. Royalshifter
    Joined: May 29, 2005
    Posts: 15,580

    Royalshifter
    Moderator
    from California

    We have something in common......I caveman everything I have. the corners of my roof I rolled on my oxygen tank. Looks sweet Chris.
     
  23. The side view shows a slight wedge shape to it,that's more noticable,now that the door tops are on. Looks really nice. Your corners are coming out good too...
     
  24. hotrd32
    Joined: May 16, 2007
    Posts: 3,561

    hotrd32
    Member
    from WA

    Love the look and flow....also love the fact that your solving your problems using your own knowledge and applying it to something else...wood to metal....cool
     
  25. 00 MACK
    Joined: May 10, 2004
    Posts: 3,680

    00 MACK
    Member

    Chris, whoever you are, This thing really looks great. The radiuses that yoyu made just add to the creaminess of it all. What a roof!
     
  26. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    Chris, You have a real nice flow going for your chop. I didn't mess with the "B" pillars on my '41 and kind of regret it.
     
  27. COOP666
    Joined: May 8, 2007
    Posts: 724

    COOP666
    Member
    from Austin TX

    Wonderful work, you have a great eye, probably the most important part of a job like this.
     
  28. If this car turns out anything like the last project, it's going to blow minds straight of people's skulls. Looks awesome so far!!!
     
  29. Rusty
    Joined: Mar 4, 2004
    Posts: 9,474

    Rusty
    Member

  30. billys54
    Joined: Apr 16, 2006
    Posts: 1,295

    billys54
    Member

    Great lines. She flows real nice.
     

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