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New Roof for the Tudor

Discussion in 'The Hokey Ass Message Board' started by djust, Apr 26, 2009.

  1. djust
    Joined: May 31, 2006
    Posts: 1,230

    djust
    Member
    from Oklahoma

    I have been working on the roof of my sedan for a few weeks now and finally got it 98% done.
    It's my first build and I knew putting the roof in would be a challenge right up there with chopping the top.
    With a thin coat of filler I think it will look okay.
    I reinforced the inside opening with 1/2" tubing to give the new roof skin something to lay on while it was welded in.
    I have heard alot about roof cracking around he weld seam so I hope the tubing will keep it strong enough to keep that from happening.
    The orginal roof supports from the wagon I used for the roof are still there but I haven't tied them into the car yet thats the next step.
    Just thought I would throw some pics up before the race starts this afternoon.
     

    Attached Files:

  2. Are those spot welds I see in the center of the skin? If so they will show when things expand and contract................. like say, a cloud passing over on a sunny 90 degree day.
     
  3. djust
    Joined: May 31, 2006
    Posts: 1,230

    djust
    Member
    from Oklahoma

    the roof came off an old wagon and I turned it around backwards
    The wagon had a roof rack on it and the spots in the middle
    Are where I filled small holes from the rack
    The supports on the inside have a black cardboard material
    That is sandwiched between the support and the roof skin
    So they are not physically connected to each other except
    At the each end
     
  4. Ol Deuce
    Joined: May 30, 2007
    Posts: 1,188

    Ol Deuce
    Member
    from Mt. U.S.A.

    That roof looks Good --Keep up the good work

    Ol Deuce
     

  5. djust
    Joined: May 31, 2006
    Posts: 1,230

    djust
    Member
    from Oklahoma

    Thanks
    It was more work than I expected and the kicker was my car was missing the header cover over the windshield header when I got it and I was having hell trying to figure out what was wrong.
    Would probably still be scatching my head if it weren't for fellow hambers that straightened me out and got me back on the right track.
    I am not much of a body man but learning as I go.
     
  6. Excellent, will work great.
     
  7. 1950ChevySuburban
    Joined: Dec 20, 2006
    Posts: 6,187

    1950ChevySuburban
    Member Emeritus
    from Tucson AZ

    So...... leave it unwelded in the middle area so it floats and doesn't bind?

    I learned something new today already! Can I go home now? ;)
     
  8. djust
    Joined: May 31, 2006
    Posts: 1,230

    djust
    Member
    from Oklahoma

    I probably would have tried to spot weld the roof skin down to some supports if I hadn't paid attention to what others have gone through before me here on this site.
    I replaced all wood and support structure on the inside with tubing, and am wondering if I need to run some across the top from side to side to make the welds hold better or if the original supports from the wagon will be sufficient?
    I don't want it cracking around the weld seams later on.
    The body is way stiffer now than when I started so I don't think it will give to much.
     
  9. djust
    Joined: May 31, 2006
    Posts: 1,230

    djust
    Member
    from Oklahoma

    Can't beat this site for learning.
    You can go home now!
     
  10. Von Rigg Fink
    Joined: Jun 11, 2007
    Posts: 13,404

    Von Rigg Fink
    Member
    from Garage

    Lookin good djust..

    glad to see you getting that front edge straightened out..looks much better
     
  11. djust
    Joined: May 31, 2006
    Posts: 1,230

    djust
    Member
    from Oklahoma

    Thanks for all the help and the pictures Von.

    Took me a little while to get it all together right but as I tweaked here and there it finally started looking like it belonged there.
     
  12. Von Rigg Fink
    Joined: Jun 11, 2007
    Posts: 13,404

    Von Rigg Fink
    Member
    from Garage

    Any time..im just glad i could help a fellow builder..cant wait to see yours done
     

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