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Customs My shoebox chop

Discussion in 'The Hokey Ass Message Board' started by Stefan T, Oct 21, 2009.

  1. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Her's some more old pics

    [​IMG]

    This was a trunk floor but this most holes

    [​IMG]

    And now welded up with a Volvo 140 tank in it

    [​IMG]

    Floor before like sieve

    [​IMG]

    and now little better

    /Stefan
     
    Last edited: Jul 17, 2014
  2. Good work going on there.
    Front door vent windows.
    Yep. Round the corner and move it to a halfway from the two points you showed.
    Second one looks too wide now.
     
  3. 65Riviera
    Joined: Jun 19, 2007
    Posts: 264

    65Riviera
    Member

    what's swedish for awesome?

    keep posting...:D
     
  4. Hot Rod Michelle
    Joined: May 3, 2007
    Posts: 1,620

    Hot Rod Michelle
    Member

    Looking good. Keep it up and make us all proud.
     
  5. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Thanks for the coments

    I have taken some more pic of my floor in my car

    [​IMG]

    [​IMG]

    I have made all the plates in the floor including the rockers

    /Stefan
     
    Last edited: Jul 17, 2014
  6. Pinstriper40
    Joined: Sep 24, 2007
    Posts: 3,602

    Pinstriper40
    Member

    Good work Stefan! keep it up! I hope to get my rockers done this weekend... we'll see!
     
  7. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Thanks for your coments

    I have begin to fill out the cutouts in the A-pillar.

    [​IMG]

    I have made 2 profiles that i have stretcht and shrinkt to fit the a-pillar

    [​IMG]

    I have to do 3 cuts so it fit in the a-pillar bow

    [​IMG]

    I have weld it in left here and now have i only the other side left.

    /Stefan
     
    Last edited: Jul 17, 2014
  8. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Now is both a-pillars filled out

    [​IMG]

    I have take a check of the vent window size

    [​IMG]

    I have think to do the vent window in this size but with some small adjustments and do it little longer (10mm [3/8"])

    Seams it good or should i change it?

    /Stefan
     
    Last edited: Jul 17, 2014
  9. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Her's a picture of what i have thinked the vent window should look like

    [​IMG]

    There will come a profile for the side window to

    /Stefan
     
    Last edited: Jul 17, 2014
  10. Retrorod
    Joined: Jan 25, 2006
    Posts: 2,034

    Retrorod
    Member

    I am certainly impressed.
     
  11. draginsteel
    Joined: Oct 21, 2007
    Posts: 463

    draginsteel
    Member

    That looks like the most difficult chop I have ever seen.
     
  12. lorodz
    Joined: Jul 26, 2009
    Posts: 3,727

    lorodz
    Member

    wow ..alot of progress ..cant wait to see the end result ...you may have been able to chop it ..with a bunch less work ..but still looking good keep it up
     
  13. Flop
    Joined: Jun 8, 2006
    Posts: 3,886

    Flop
    Member

    wow man lotsa work..lookin good!
     
  14. backroads
    Joined: Jan 28, 2009
    Posts: 65

    backroads
    Member

    should look bitchin with those vents, nice work
     
  15. surfcaliforniasurf
    Joined: Sep 17, 2007
    Posts: 402

    surfcaliforniasurf
    Member

    amazing...the metal work and the engineering!
     
  16. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Thanks for all your coments

    I were out and work little today on my shoebox i have cut out in the over front part of the door

    [​IMG]

    The cut is made for the vent window fasternes and the roofrail wether striping

    [​IMG]

    the hole in the top of the door will be closed then i have the vent window frames ready

    I have will to fitt the flathead engine with the a bmw (getrag 260) 5-speed gear box i have reweld the bell housing on gear box.

    [​IMG]

    I will check how much changes i must to do with floor on ford.


    /Stefan
     
    Last edited: Jul 17, 2014
  17. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    I have made same cut out on the driver side too

    [​IMG]

    I removed the passenger door and hade to drill out all the screws

    [​IMG]

    The reson of removing the door is

    [​IMG]

    rust i must change the bottom of the door and hang it much better than it was

    /Stefan
     
    Last edited: Jul 17, 2014
  18. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    Great fabrication Stefan! Keep up the good work and pics of course!
     
  19. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Thanks for the coment

    I have removed the other door and that need cahenge of the bottom too

    [​IMG]

    It was iwen her nesecary to drill out the screws

    [​IMG]

    Next post will be of fix of bottom of doors or test of the flathead and the BMW gearbox

    [​IMG]

    maybe i check if the blower fits under the hood

    /Stefan
     
    Last edited: Jul 17, 2014
  20. lanny haas
    Joined: Nov 1, 2008
    Posts: 560

    lanny haas
    Member
    from Phoenix AZ

    All I can say is amazing........Amazing.......... Amazing.....Watching the progress I said no way....... What is he thinking.....Amazing........You are master..a work of art, right down to the window regulators.........More photos...................
     
  21. JAWS
    Joined: Jul 22, 2005
    Posts: 1,846

    JAWS
    Member

    WOW!!

    Stefan, you are scary.

    you made a bellhousing for a flathead to mate to a getrag from a bmw.......Holy crap!

    I think I even saw an autocad drawing of a vent window assembly.

    I didn't know a roof could have so many pieces and come out so smooth.
     
  22. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Thanks for the coments

    The flahead together with getrag 260

    [​IMG]

    I tryed to put in the bmw gearbox to the shoebox

    [​IMG]

    I have to cut little in the floor to get room for the gearbox

    [​IMG]

    The gearbox is now in approx. in right position. I have only put it up on the crossmember without vibrations insulators so i must do somthing with crossmember so i can fitt the rubber insulators
     
    Last edited: Jul 17, 2014
  23. JAWS
    Joined: Jul 22, 2005
    Posts: 1,846

    JAWS
    Member

    Stefan,

    Looks great. What type of clutch set up? How are you doing the throwout bearing mechanism?
     
  24. Rif Raf
    Joined: Nov 9, 2005
    Posts: 86

    Rif Raf
    Member

    Nuckin Futs, Thats Cool!
     
  25. big creep
    Joined: Feb 5, 2008
    Posts: 2,944

    big creep
    Member

    thats crazy! bmw gear box on a flat head, go stefan!
     
  26. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Thanks for the coments
    The clutch is a chevrolet with 10 splines and throwout bering is chevy too
    The mecano will be like the original ford , the support bering is a standard metric 12mm id bering
     
  27. custom300
    Joined: Dec 6, 2005
    Posts: 156

    custom300
    Member

    That is going to be one kick ass ride when your done.
     
  28. JAWS
    Joined: Jul 22, 2005
    Posts: 1,846

    JAWS
    Member


    That's what it looked like. Either gm or ford 10 spline. I didn't know BMW used gm 10 spline. Almost looks like a ZF style trans.

    I like it.
     
  29. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Thanks for the coments

    I have begin with the bad bottoms of the doors
    I have cut out the bottoms on both doors and repare the supports

    [​IMG]

    I have taken chemical rost remover on the inside of the doors i have think to sand blast all the car to the sommer or spring when the whether is ok for doing that

    /Stefan
     
    Last edited: Jul 17, 2014

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