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Hot Rods Metal finished`34 Ford 5 Window wedge chop

Discussion in 'The Hokey Ass Message Board' started by lonestar395, Jun 18, 2015.

  1. lonestar395
    Joined: Dec 25, 2011
    Posts: 202

    lonestar395
    Member
    from Australia

    And so it begins...I have threatened to put up a thread here to showcase the work we were commissioned to perform on this US bodied 5 Window Coupe "Silver Bullet".


    2014-08-16 06.41.17.jpg



    The requirements were to remove Four and a Half inches from the front and Three and a Half inches from the rear of the roof, and we were to retain the roof infill.
    The method and cut line lay-out were up to us.

    This car arrived in Australia in the early `70's as an essentially stock coupe, fully fender-ed and fitted with a 289 and juice brakes. Not long after, it went into hibernation...
    The current owner traded his Model A Coupe and some cash 2 years ago, during which time he has upgraded the drive-line, sold off the fenders and running boards.

    Our pathway focused on the ethos of the Hippocratic Oath...firstly-do no more harm.
    Significant discussion centered on laying out the cut lines to minimize the amount of cutting and welding, more from a standpoint of getting a result without slicing and dicing, rather than punishing the metal un-necessarily, trying to stretch contours with a blocking hammer.

    The original wood was removed in preparation...all the wood, other than the pieces above the door are to be re-fitted

    2014-08-20 03.19.26.jpg


    2014-08-20 22.42.44.jpg


    2014-08-20 23.05.10.jpg


    2014-08-20 23.05.21.jpg


    2014-08-21 00.15.45.jpg


    2014-08-21 00.16.51.jpg
     

    Attached Files:

    kiwijeff likes this.
  2. thommoina33
    Joined: Jun 27, 2008
    Posts: 1,051

    thommoina33
    Alliance Member
    from australia
    Staff Member

    Watching intently, doing the same at some stage, more pics?
     
  3. I am going to channel my inner Larry and say, ....
    "Patiently Waiting"
     
  4. lonestar395
    Joined: Dec 25, 2011
    Posts: 202

    lonestar395
    Member
    from Australia

    You bet...even the crappy ones
     
    thommoina33 likes this.

  5. brady1929
    Joined: Sep 30, 2006
    Posts: 9,274

    brady1929
    Member

    Looking forward to seeing this.
     
  6. 3wLarry
    Joined: Mar 11, 2005
    Posts: 12,804

    3wLarry
    Member Emeritus
    from Owasso, Ok

    me too
     
    kidcampbell71 likes this.
  7. DDDenny
    Joined: Feb 6, 2015
    Posts: 19,265

    DDDenny
    Member
    from oregon

    Mental patients waiting.
     
  8. Hot Rods Ta Hell
    Joined: Apr 20, 2008
    Posts: 4,671

    Hot Rods Ta Hell
    Member

    Go easy. Angle chops and leaned back A posts on 34 5 windows can get out of hand real quick. There's been a couple done in recent years that were "over done" in both areas, throwing the roof lines way out of wack. They can't take the treatment as easy as 3 windows. Just my humble opinion. Sure looking forward to following along.
     
  9. lonestar395
    Joined: Dec 25, 2011
    Posts: 202

    lonestar395
    Member
    from Australia

    This is not going to be a Pierson Brothers Bonneville Coupe...


    The first section is removed, to prepare for the removal of the complete roof


    2014-08-21 01.04.38.jpg


    2014-08-21 01.12.33.jpg


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    2014-08-21 01.14.50.jpg

    The header panel is drilled out of the roof, there will be One and a Half Inches added to the length of the roof through this area

    2014-08-21 01.38.33.jpg


    2014-08-21 02.00.02.jpg

    There was signs of Bondo from a previous respray...lots of areas that were whacked in with a ball pein then filled ?


    2014-08-21 02.00.52.jpg

    Trial fitting and making observations, here it is evident why the header panel needs to be extended to align the center pillar

    2014-08-21 02.10.32.jpg

    The front of the roof is separated to add material through this joint

    2014-08-21 03.14.57.jpg

    The front header panel is tacked in position after the Four and a Half Inches has been removed from the pillars

    2014-08-21 03.17.59.jpg
     
  10. lonestar395
    Joined: Dec 25, 2011
    Posts: 202

    lonestar395
    Member
    from Australia

    Second paragraph
     
  11. lonestar395
    Joined: Dec 25, 2011
    Posts: 202

    lonestar395
    Member
    from Australia

    Point taken...

    Bondo

    2014-08-22 00.22.22.jpg


    The lower front pillars were spread to assist alignment


    2014-08-26 21.22.08.jpg


    The rear pillar swage lines were reworked partly by heating and pulling into alignment, and partly by re-shaping the metal cold to ease the body lines to the new shape

    2014-08-27 01.03.57.jpg


    2014-08-27 03.29.32.jpg


    A spur shaped infill was added to close the gap

    2014-08-28 00.53.17.jpg


    2014-08-28 01.24.02.jpg


    2014-08-29 01.44.45.jpg


    2014-08-29 02.14.23.jpg
     
  12. onekoolkat1950
    Joined: Mar 23, 2008
    Posts: 1,865

    onekoolkat1950
    Member

    You can't just leave us hanging!
     
  13. lonestar395
    Joined: Dec 25, 2011
    Posts: 202

    lonestar395
    Member
    from Australia

    No, you are right...I will add some content
     
  14. Fordgasser1
    Joined: Jan 20, 2009
    Posts: 1,320

    Fordgasser1
    Member
    from Jersey

  15. 35 Dodge Hot Rod
    Joined: Nov 29, 2007
    Posts: 191

    35 Dodge Hot Rod
    Member
    from Mecca

    This is killer, it would be awesome to see some more pictures of what happened next.
     
  16. I hope it doesn't end up one of them back burner projects! (I don't know if it's just me, but I'm not into the vertical A pillars on a chopped 33/34)
    We need to see the end results!
     

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