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Kind of O/T but need some help - WW2 aircraft panels/rivets

Discussion in 'The Hokey Ass Message Board' started by caffeine, Dec 7, 2007.

  1. caffeine
    Joined: Mar 11, 2004
    Posts: 2,439

    caffeine
    Member
    from Central NJ

    A good friend of mine has asked me for a favor and we got to talking...his father in law was a big WW2 fighter pilot, flew a p-47, well we got to talking and he said he would love a re-pro panel with the nose art of his plane "Missatin" in his office in like 1/4 scale...

    I can do the nose are but have no CLUE how to work metal or even the direction/materials/tools needed to do it...

    i don't care if i need to buy a bunch of tools, some i might have, but I figured we'd have fun doing it

    here is another guy who already does the panels, that i want to reproduce.

    [​IMG]

    [​IMG]

    point me in the direction.

    what materials am i going to need? what tools?
     
  2. Gigantor
    Joined: Jul 12, 2006
    Posts: 3,823

    Gigantor
    Member

    I've also wanted to do some of these and here's what I was thinking ... don't overithink it. Why not use rugged/light materials that simulate the same effects? I mean, you could probably to a lot of magic with a hammer and a custom made punch to achieve the same looks on a thin sheet of steel with a n aluminum framework beneath it, maybe even formed pieves of aluminum to give it the same general shape as a the fuselage.
    I don't know, it's just what I've been thinking. I'd like to know what you end up doing.
     
  3. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    What do you want to know?
     
  4. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    2024 T-3 aluminum. .032" would be ok for what you want. If you need rivets let me know. You could buck them with an air hammer if you don't have a rivet gun.
     

  5. john56h
    Joined: Jan 28, 2007
    Posts: 1,760

    john56h
    Member

    I think the Radio Control hobbyists have smaller sized Dzus fasteners. If you used a few of them along with 1/8" rivets, it might have a definite aircraft look.
     
  6. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

  7. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Carroll Smith (Nuts, Bolts, and Fasteners) wrote several excellent books on race cars in the days of monocoque aluminum--in other wors, the roughly '65-75 time when an Indy or Formula car was built about like a WWII fuselge. I thing engineer to win and prepare to win, Nuts bolts and fasteners, and one of the sheet fabrication books around the streetrodding world will give you more than enough to build some curved panels with little access ports and such.
    Also check Flatdog--I think he has a contact who makes just this sort of repro nose art.
     
  8. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    I could build a few if there was a need. I don't really want to get into anything big though. Give me some sizes and I might be able to work out something in trade.
     
  9. caffeine
    Joined: Mar 11, 2004
    Posts: 2,439

    caffeine
    Member
    from Central NJ

    well i cant really see closeups. but these are supposed to be repro p-47 panels, I see what looks like rivets, but cant tell

    http://www.fightingcolors.com/custompagestuff/custompage.htm thats the page

    http://www.fightingcolors.com/

    website where i got kinda the idea from, i COULD just get a panel from this guy, but....i wanted to see if I could do it myself just for a winter type project....

    anyone know about p-47s enough to know if what im seeing is rivets or not and if they are countersunk?
     
  10. caffeine
    Joined: Mar 11, 2004
    Posts: 2,439

    caffeine
    Member
    from Central NJ

    after looking at some p47 pictures i can see where the pics i post above where "that" particular panel was on the plane, I'm curious to see where my friends father in laws nose art was done, what panel....because that may make things much easier.

    I should probably buy a model kit and scale it from there too.
     
  11. caffeine
    Joined: Mar 11, 2004
    Posts: 2,439

    caffeine
    Member
    from Central NJ

    i just asked him "where" on the p47 the nose art was...could make this project much easier and just be as simple as this

    [​IMG]
     
  12. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Look at a couple of warbird magazines on the newsstands--I know someone offers a CD of blueprint and shop manual info for the Mustang giving dimensions for everything, likely there's one for the P47 out there.
     
  13. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    But how big do you want it. Full scale? 1/4 scale?

    I need dimensions Bro.
     
  14. http://Yardstore.com

    Good selection of aircraft riveting stuff.
    Decent prices,excellent service.
     
  15. TerryE
    Joined: Jan 20, 2007
    Posts: 37

    TerryE
    Member

    A couple of years ago I saw similar reproduction panels at Kermit Weeks place in Polk City. They built a round shaped wooden frame (like a buck) and skinned it with aluminum. They used a domed nail to replicate the rivet to attach the aluminum. Once it was painted and the nose art applied... it looked great. If you need some vintage WW2 stencils cut, PM me. Terry
     
  16. Django
    Joined: Nov 15, 2002
    Posts: 10,198

    Django
    Member
    from Chicago

    Nose art on P-47s was typically in two places depending on the fighter group. On the nose cowling or if the cowling carried group markings then just behind the nose cowling and forward of the cockpit.

    The one thing that has always bugged me about those repro panels is they nowhere near looking like anything remotely authentic. They cram lots of attributes from the plane into a space that is so small, realistically maybe one of those items would actually fit on the panel on a real plane. The Fighting Colors site belongs to Gary Velasco. I just got his book to add to my library and it is kick ass. Lots of stuff I have never seen before.

    Ask him what group and squadron he was with.

    I would suggest building your buck out of some 2x10s cut down with the curve of the fuselage and fasten the skin to that. One trick would be to look some detail drawings and enlarge that so you get the rivets in the proper place for that panel. The ones that I have seen where the artist strives for accuracy and detail in the piece itself aside from just the artwork, are night and day above the typical tribute panel.

    I've always wanted to do that very thing. At the shop, we just got some doors of a C-119. One is going to be our new sign outside, and the other will get some kind of nose art.
     
  17. Django
    Joined: Nov 15, 2002
    Posts: 10,198

    Django
    Member
    from Chicago

  18. Ramblur
    Joined: Jun 15, 2005
    Posts: 2,101

    Ramblur
    Member

    My favorite. On Kermits Wildcat.

    [​IMG]
     
  19. FRITZ
    Joined: Sep 6, 2001
    Posts: 1,209

    FRITZ
    BANNED

    I have a friend here on Long Island you might know "Alex in wonderland" he has a shit load of A/C panels wings and rudders, I always look on Ebay for landing gear doors from big cargo jets and suck, always look and and are kinda cheep ( as airplane parts go) PM me if you like and I'll hook you up with Alex hes a great guy and very knows his poop
    FRITZ
     
  20. caffeine
    Joined: Mar 11, 2004
    Posts: 2,439

    caffeine
    Member
    from Central NJ

    cool stuff guys, cool stuff,

    I was thinking about making it 1/4 size maybe...and i think we both decided on not making it exact AND not cramming a bunch of shit onto one panel

    here is the actual plane, him, and the photo of his girlfriend that the plane was painted based on. I havent' got the artists name but apparently he was pretty popular.

    [​IMG]
     
  21. Django
    Joined: Nov 15, 2002
    Posts: 10,198

    Django
    Member
    from Chicago

    Very cool. Did he tell you what fighter group?

    1/4th size? That's too small. Do at least 1/2 size.
     
  22. Django
    Joined: Nov 15, 2002
    Posts: 10,198

    Django
    Member
    from Chicago

    Sorry for the tech week intrusion, but in a related note...

    "Harold Sparks returned home with his nose art. The Sparks family donated this priceless piece of history to the Museum of Flight in Seattle, WA The museum has a large display of 368th FG items"

    [​IMG]

    [​IMG]
     
  23. how about a source for the rivits themselves.
     
  24. hillbillyhell
    Joined: Feb 9, 2005
    Posts: 934

    hillbillyhell
    Member

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