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Brake drag - master cylinder problem?-pics

Discussion in 'The Hokey Ass Message Board' started by The_Monster, Jan 10, 2012.

  1. The_Monster
    Joined: Sep 8, 2003
    Posts: 1,805

    The_Monster
    Member

    So Ive had problems with lack of performance with mydaily driver 235 '53 belair. Ever since I completed a brake job Ive noticed pretty significant brake drag. Convinced that the shoes were not fitting the drums perfectly, I swapped back in the old shoes. Old shoes were still "ok", I just figured it was time to upgrade the brakes.
    Seemed fine for a while, or I should say, not as bad. So tonight, I pull in the garage and the car does a nose dive as if I romped the brakes!
    Im getting tired of this issue, so I log onto the HAMB to try and find some info on this problem. After reading some threads the main suggestion is to loosen the lock nut on the pin to give yourself some play, in the chance that the plunger isnt retacting back far enough to clear the by-pass or bleeder port.
    So I slide under to see if I have some adjustment. NOPE! Theres surprisingly no adjustment to be had with any of it. No elongated mounting holes, solid plunger shaft and this is the reservoir that the brake and clutch hinge from.
    I decide to remove the master cylinder and inspect it for debrit or anything obstructing the flow design.

    Heres what strikes me as odd. The diagram below shows (basically) my master cylinder, less the adjustable piston rod. You can see here the two ports illustrated at the bottom of the resevoir.

    [​IMG]


    After, cleaning up the parts, I made sure the two ports were free. By the way, I purchased a brand new master cylinder when I converted to a 3 speed, So its not the old grimey one. And now that Ive been thinking about it, Ive had a bit of drag off and on.
    Well guess what? The by-pass port was not drilled all the way through. I thought it was just blocked at first, but I ran my finger inside the cylinder and theres only one hole!

    Heres a picture with a LED flashlight pointed down into the resevoir

    [​IMG]

    and heres a pic looking down into the resevoir

    [​IMG]

    I pretty sure Im on the right track with my problem, but hearing it from someone that really, truely knows these brakes would be a help.
    So heres my question. Is the cause of my brakes dragging related to this by-pass port not being open? If so, would you recommend exchanging it for a new one, or drilling it out?
    Thanks
     
  2. rosco gordy
    Joined: Jun 8, 2010
    Posts: 648

    rosco gordy
    Member

    frt or rear drag check those flex lines they swell
     
  3. The_Monster
    Joined: Sep 8, 2003
    Posts: 1,805

    The_Monster
    Member

    All 4 brakes drag. All lines are good. When I removed the brake pedal from the resevoir, the wheel spun free since presssure was released.

    Im curious if my hunch is correct about the by-pass port not being open.
    Thanks
     
  4. mgtstumpy
    Joined: Jul 20, 2006
    Posts: 9,214

    mgtstumpy
    Member

    When I was in the trade years ago we would disc a slight taper on the ends of the brake linings so that there wasn't a 90 degree end. I was of the view that the end expanded slightly as opposed to the rest of the shoe. The ends may have expanded due to heat and drag on the drums?
     

  5. appaRATus
    Joined: Oct 25, 2005
    Posts: 134

    appaRATus
    Member

    I had the same problem with the MC on my 55 Olds. I rebuilt the MC and my brakes were still locking up so I replaced just about the whole brake system and the problem was still there. After thinking I put something in the MC the wrong way I took it all apart again for the 3rd time and that is when i discovered that the return hole was rusted shut from the bottom (you could not tell it by looking at it). I replaced it with a new MC and the problem went away, I thought about drilling it out but was worried about the diameter and if the hole was tapered so, that is why i went with a new one.
     
  6. I'm totally in agreement, definitely a systemic issue and the master is the logical component.

    Bob
     
  7. johnny bondo
    Joined: Aug 20, 2005
    Posts: 1,547

    johnny bondo
    Member
    from illinois

    how are you adjusting the brakes? are you turning the adjuster out till you just barley hear them touch? or is it a solid brake drag? sometimes on the older cars they need to be adjusted a little loose to account for everything heating up. its happened to me before, adjusted them out a bit and drove it for years.
     
  8. R Pope
    Joined: Jan 23, 2006
    Posts: 3,309

    R Pope
    Member

    The return hole is the problem, all right. The line pressure has no relief and heat buildup expands the fluid, making the brakes drag. My '54 has a good cylinder, and that little hole gets an air bubble in it when bleeding the brakes, and no way I can get anything to happen without a pressure bleeder. One little thing can cause all kinds of grief!
    Be careful to get the right size drill, you don't want to make the hole too big.
     
  9. V8 Bob
    Joined: Feb 6, 2007
    Posts: 2,966

    V8 Bob
    ALLIANCE MEMBER

    Replace the master since you know it's defective. When you get a new one, take it apart (always) and check for damage, defects and foreign matter. Flush if needed with denatured or isopropyl alcohol, and assemble with clean brake fluid.
    Now would be a good time to think about switching to a dual master, IMO :)
     
  10. mike hohnstein
    Joined: Dec 4, 2011
    Posts: 262

    mike hohnstein
    BANNED
    from wisconsin

    The schematic shows adjustment and lock nut @ the apply rod, removing the the apply rod releases the brakes? Some masters I have encountered require some preload on the apply rod or pumping required even with bled brakes, too much preload results in what you are seeing. I found the adjustment to the apply rod to be VERY subtle, I'd work with that before buying another master.
     
  11. The_Monster
    Joined: Sep 8, 2003
    Posts: 1,805

    The_Monster
    Member

    Thanks go to apparatus, bobss396, r pope and v8 bob for reading my question and just answering my question and concerns for the by-pass port. Ill be purchasing a new MC and inspecting it. Ill upgrade to dual MC later since this is a daily and want to get it on the road soon.
    Thank you all for your input!! HAMB rules again!
     
  12. Mike
    Joined: Mar 5, 2001
    Posts: 3,540

    Mike
    Member

    Also, be sure that your brake pedal assy. is releasing completely. I had a similar problem with a '68 Ford pick up, the longer I drove it, the more the brakes would drag. After a bunch of expensive guessing from "experts", I found that the nut secureing the stop light switch was too thick to allow the pedal to completely release, thus causing a build up of pressure as a drove and used the brakes.
     
  13. Let us know how it works out. Thanks for posting.
     
  14. Better off with the dual-master, which will open NEW and improved problems, nothin' that can't be solved here.

    Bob
     
  15. Zerk
    Joined: May 26, 2005
    Posts: 1,418

    Zerk
    Member

    What a bizarre, one-in-a-million problem! Please let us know the results after drilling or replacing the master.
     
  16. The_Monster
    Joined: Sep 8, 2003
    Posts: 1,805

    The_Monster
    Member

    ill definately let you all know the results. I went to my old car parts guy today and he has a reconditioned one that he will swap me for exchange. He said it has been resleeved with a stainless steel sleeve, but he wants to hone it for me tomorrow to make sure its all true. I was able to look into the resevoir to see the two holes. The inlet port is larger than my "old" one, but the by-pass port has a tinny tiny hole. I dont even think I have a bit that small. Good thing I didnt try and drill it out.

    Ill post pics of it tomorrow when I get it back.

    Bobss396, do they even make a dual resevoir for the 53-54 set up? Ive never seen one. These MC bodies have two pivots that the brake pedal and clutch pedal rotate in. If I were to convert, would I go with a 55-57 set up? I dont even know what those look like, let alone how to custom fit it to my application.
    Thanks
     
  17. The_Monster
    Joined: Sep 8, 2003
    Posts: 1,805

    The_Monster
    Member

    Update!

    So After looking into my options, (after the by-pass port was confirmed never drilled at the factory) I looked into a dual resevor upgrade. After reading a bunch of tech DIY threads and discovering a reman dual res was under 15 bucks, I went for an upgrade!

    Just bled the brakes tonight and went back and forth inside the garage. They stop HARD! And no brake drag! Yahoo!

    I can push the car in neutral with one hand now, compaired to before. I had to put both feet on the work bench and push the hood with my back.

    Say NO to brake drag!! Cant wait to see how my MPG will change for the better!

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  18. Exfuckingceptional job! Anyone with a similar ride should save these pictures. And it looks almost factory... nah but it works like gangbusters.

    Bob
     
  19. stubbsrodandcustom
    Joined: Dec 28, 2010
    Posts: 2,304

    stubbsrodandcustom
    ALLIANCE MEMBER
    from Spring tx

    drill it out.... run a hone. and call it a day... should fix the issue ... all drum brakes drag a small ammt just how they are..meaning hearing the pad against the drum barely scraping... but it the wheel is hard to turn then you got more of an issue.
     

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