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Projects Blacksmith forged shift shaft

Discussion in 'The Hokey Ass Message Board' started by 40Ford!!, Aug 25, 2015.

  1. image.jpg i was trying to come up with a decent looking shift shaft for my truck and just didn't want to go with something off the shelf or some screw on extension so I decided to have a blacksmith shape the existing shaft. I can't take credit for the idea of having a blacksmith stretch and shape a gear shift shaft as it came from a fellow HAMB'er, but I'm quite happy with the results. Here are some pics of the process. First blacksmith David Collier, hit the threads of the T5 with a grinding wheel.
    image.jpg
    Then he heated the entire length of the shaft to even out the hardness so as not to fracture it during stretching. image.jpg
    Then the work begins with the hammer and power hammer.
    image.jpg
    image.jpg
    image.jpg
    We traced out the original shape and what we hoped to get when finished. If you look close you will see the original shape and the final length (at hash mark)
    image.jpg
    Starting to take shape....
    image.jpg
    Got the length desired.
    image.jpg
    Putting the bend in the shaft.
    image.jpg image.jpg
    All done!
    image.jpg
    Welding a 3/8-24 bolt stub onto shaft end.
    image.jpg
    A little clean up with wire wheel.
    image.jpg
    In place and all done. Hope this helped those of you trying to figure out a shaft solution. I think the hammer marks give it a nice vintage look. Thanks to blacksmith David Collier of Broken Hammer Forge in Maryland!
     
    Last edited: Aug 25, 2015
    kelzweld, Dog_Patch, fine29 and 8 others like this.
  2. Very cool and good pictures to go along with it
     
  3. Yeti Man
    Joined: Nov 11, 2007
    Posts: 58

    Yeti Man
    Member
    from NorthTexas

    That is bad ass!
     
  4. DenK
    Joined: May 22, 2011
    Posts: 122

    DenK
    Member

    Looks like a good march with the theme of your truck judging by the steering
    column, it's drop and the steam gages. Nice.
     
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  5. Nice looking shifter! I got to see it in person. Thanks for stopping by and showing it off.
     
  6. mr.chevrolet
    Joined: Jul 19, 2006
    Posts: 6,727

    mr.chevrolet
    Member

    I like that cast "Dimpling Block" in one of the pictures. shifter looks good too.
     
  7. Fogger
    Joined: Aug 18, 2007
    Posts: 1,473

    Fogger
    Member

    Looks like you had the right person work on your shaft. That is one beautiful anvil in his shop. Turned out great!
     
  8. Looks good but you could have done it at home with a rose bud on your torch. ;)

    Neat idea though using a forge and a hammer.
     
  9. Ya I probably could have but man was it cool to watch a real blacksmith work his craft.
     
    harley rider likes this.
  10. harley rider
    Joined: Aug 11, 2010
    Posts: 527

    harley rider
    Member

    great idea. blacksmithing is such a cool skill.
     
  11. 56 Dodge Pickup
    Joined: Jul 1, 2009
    Posts: 1,778

    56 Dodge Pickup
    ALLIANCE MEMBER
    1. H.A.M.B. Chapel

    That is really cool Jim
     
  12. pdq67
    Joined: Feb 12, 2007
    Posts: 787

    pdq67
    Member

    My way long gone Blacksmith Buddy taught me how to do that stuff back in HS after my Dad died.

    I started hanging out at his place after school and on Sat. mornings. He took a liking to me and showed my how to do a bunch of stuff using a coking coal forge and anvil. His dad made the trip hammer that he used to sharpen plow shares..

    I made a forge after he taught me, but by that time Mom moved us kids off the farm to town. Then I started working on the N&W RR Co's Traveling Tie Gang and that was the end of that.

    I still remember how to make cold chisels from Model T axles and leaf springs.

    Great looking shifter AND so glad you got to watch it being made!! There's not many REAL Blacksmiths around anymore.. Most use gas-fired forges now..

    pdq67
     
  13. 29AVEE8
    Joined: Jun 28, 2008
    Posts: 1,384

    29AVEE8
    Member

    I think I have "Anvil Envy".
     
  14. Fortunateson
    Joined: Apr 30, 2012
    Posts: 3,133

    Fortunateson
    Member

    I would say it is anything but "cool"! LOL
     
  15. Diavolo
    Joined: Apr 1, 2009
    Posts: 810

    Diavolo
    Member

    Only one question... did he heat treat it to get the hardness back? If not, you are going to have some trouble down the road as the shifty part in the transmission starts to wear away...
     
  16. jdownunder
    Joined: Aug 21, 2007
    Posts: 334

    jdownunder
    Member

    blacksmiths rock
     
  17. jdownunder
    Joined: Aug 21, 2007
    Posts: 334

    jdownunder
    Member

    tung oil gives rusted and forged metal a very cool vintage look
    j
     
  18. I know what you mean my little brother took up blacksmithing before he passed went to far as to hang out with a real blacksmith as his helper so he could learn the tricks of the trade. Fun to watch and a dying art. I was just making a statement not saying that it is the wrong way to do it. Unless of course you are doing it that way because that's the way that "Jesse" does it then it is absolutely the wrong way to do it. :D
     
  19. Great pics, thanks for sharing!
     
  20. Thanks for all the comments guys. And yes that anvil of his is a beauty. He owns 8 anvils because he teaches classes on forging but this one he said he bought new and ran him $2000. Regarding the hardness issue, I don't think he put any hardness back into the shaft, but he did let it air cool to even out the metal. Not sure if that was done to prevent brittleness? Im not sure I will have any issue with the shaft wear as the shaft sits in a plastic ball socket that I greased up real good and the tip being round makes contact with a metal socket that has a curve to it as well. I guess time will tell? I'm waiting on an adaptor bushing from1954 Designs ( as soon as they answer their emails) and will install my #99 HAMB shift knob!
     
  21. Atwater Mike
    Joined: May 31, 2002
    Posts: 10,108

    Atwater Mike
    ALLIANCE MEMBER

    My pal Bonneville Butch gave me the anvil that the elderly man used for years at San Jose Forge.
    When the San Jose Sharks coliseum was planned, San Jose Forge sold off the back lot where the old forge was, and Butch scored the 1860 Wright anvil.
    I built a coke forge, coal available in Hornitos, East of here...also use an electric blower, but the rest is all the real stuff.
    Jesse has a forge, it's at his house.
    Is he still around Austin Speed Shop?
     
  22. kelzweld
    Joined: Jul 25, 2007
    Posts: 295

    kelzweld

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