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Projects '61 Falcon Street/Strip Gasser Build

Discussion in 'The Hokey Ass Message Board' started by brianf31, Nov 14, 2019.

  1. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    Foot space will be tight with all the engine setback.

    foot well.jpg
     
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  2. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    you've got lots of room. I had to bend my down tube out in the front of my cage so I could have room for my leg to work the clutch pedal. It gave my 2 more inches of foot space.
     
  3. woodhawg
    Joined: Apr 11, 2009
    Posts: 1,021

    woodhawg
    Member
    1. S.F.C.C.

    Hi Brian. Just found this. Watching. Good work.
    Woody
     
  4. Looking Great!

    BigMike
     
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  5. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
    ALLIANCE MEMBER

    I moved the engine forward 1" and cut the cowl to make install/removal easier. I lowered it 1.5" so that the crank centerline is at 18.5" from the ground.

    Roll cage welding is mostly finished except for the door bars. The front roll cage tubes really stiffened the frame up. It doesn't have any noticeable twist when you offset jack it.
    front tubes.jpg
     
  6. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    You know al those old headers you have lying around? Yeah, you might as well throw them away because they will NEVER fit your current project. Guaranteed.

    I built these for my A coupe but never ran them. I'll cut off the flanges with stub and reuse them.
    20191201_170357.jpg
     
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  7. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    Boy these wheel wells are tight. They are tall but narrow front to rear. I initially centered the marking template at the stock axle centerline. It was evident that I wouldn't have enough clearance at the front so I shifted the cut back 1".

    I used a 15" radius with the center shifted up 1" from the bottom of the rocker line. With a ride height of 14" from ground to rocker and a 28" tire, I'll have 2"+ vertical clearance and 1" clearance front and rear. The front edge of the cut is right at the front edge of the inner wheel well.
    template.jpg

    2nd cut.jpg

    2nd cut_1 in back_15R_16 in up from rocker bott.jpg
    front edge.jpg

    Rear view.jpg
     
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  8. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    Looking serious. I like it.
     
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  9. brianf31
    Joined: Aug 11, 2003
    Posts: 945

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    Thanks, southcross.

    I'll move to rear suspension soon. I'm debating traditional ladder bars (made from 1" round) versus rectangular tubing with a top round link like you are running. That set-up has the advantage of dialing in pinion angle while maintaining hole concentricity with the rear end brackets.

    What size and wall thickness did you use? 3/4" rod end?
     
  10. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    Yes , I used 1 " round roll bar tubing for the top bars and 3/4 rod ends. I bought the weld in sleeves .
    My bars are my version of the Stott bars that Quain uses.
    It allows more adjustability as far as wheelbase , pinion angle, instant center adjustments.
    Are you going to use leafs or coils ? Coils are lighter and easier to change spring rate . DSCF3465.JPG
     
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  11. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    I'm thinking leaf springs for a more traditional look, though I realize its limitations.
    I'll need axle floaters. How does this style with rollers clear the leaf spring clamp pin?
    floater.jpg

    Maybe Chris Alston's slotted version is the better way to go.

    cachassisworks floater 6204.jpg
     
    Last edited: Dec 18, 2019
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  12. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    Speedway 4" drop straight axle install is under way.
    Straight Axle Install.jpg
     
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  13. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    Speedway's hot rod column works good too. It comes with a quick release for the steering wheel and can DSCF3480.JPG be ordered in the length you need comes a double D at the other end. Saves a lot of time and fabrication.
     
  14. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    Great tip. I'll try that if I can't get the stock column to work out.

    Sent from my SAMSUNG-SM-G891A using The H.A.M.B. mobile app
     
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  15. boutlaw
    Joined: Apr 30, 2010
    Posts: 1,239

    boutlaw
    Member

    Awesome build Brian, subscribed.....the FE in my Ranchero is moved back about a foot, requiring doghouse in cabin with removable panels to get to rear plugs and header bolts, be advised that steering column position can make for some serious twisting under panel to get to those items, and removable panels need to be as large as possible. Thought mine were big enough, but they definitely are not.
     
  16. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    This is the dog house in my old Falcon. the 289 was moved back 10 inches. It had a Lexan cover in the middle. Came in handy you could see the motor through the cover going down the road. Found a plug wire arcing on a header one night coming home from a cruise in. 2013-10-10 11.57.43.jpg
     
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  17. brianf31
    Joined: Aug 11, 2003
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    Now that is cool. I might have to borrow that idea.
     
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  18. boutlaw
    Joined: Apr 30, 2010
    Posts: 1,239

    boutlaw
    Member

    that is a cool idea, wish I had thought of that....
     
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  19. Fiddle Picker
    Joined: Dec 15, 2016
    Posts: 411

    Fiddle Picker
    Member

    Just saw this on the HAMB. Looking great !! Following along.
     
  20. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    Suspension mock-up reveals that I need to pull the axle back an inch or so. It's kinda close at the front of the fender opening and looks more like an Altered than a Gasser.

    front axle install.jpg

    front axle side view.jpg
     
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  21. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    Fiddle Picker gave me a lead on a '66 Toploader. The internals look great and for $500, it was a pretty good deal. I'll upgrade to the big input and output shafts.

    toploader.jpg
     
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  22. sonic03bluegt
    Joined: Dec 5, 2012
    Posts: 516

    sonic03bluegt
    Member
    from sc

    The top style will work better with what you're doing in my opinion. My falcon always 60' better on leafs than it did with coils
     
  23. oldiron 440
    Joined: Dec 12, 2018
    Posts: 3,316

    oldiron 440
    Member

    I thought I read somewhere that the suspension could only deviate 1" from stock.
     
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  24. brianf31
    Joined: Aug 11, 2003
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    Correct. I moved the rear axle back 1" and I'll put the front axle back to stock location. It's 1" forward at the moment.
     
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  25. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    That 1inch is from either axle so a total of 2 inches is allowable . That's what Quain told me when I was building my Morris and when you start with an 87 inch wheelbase car like I did every little bit helped.
     
  26. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    Liberty will take your small input shaft and cut off the splines and replace the shaft portion with a 300 M shaft for 325.00 or you can get a combo where they will faceplate it and replace your synchros and make it a crash box for 90.00 more.
    that's what I am doing to my toploader. Takes about 3 weeks. They told me it will take a lot of torque and horsepower. That way you can reuse your input retainer and small block clutch fork.
     
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  27. brianf31
    Joined: Aug 11, 2003
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    Sounds like a more cost effective way to go.
     
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  28. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    Liberty's Gears phone number is 586-469-1140. Ask for Paul.
     
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  29. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    I moved the axle backed 1". It will be about 1/2" forward of stock location when under full load.
    Axle Back.jpg

    Axle Back 2.jpg
     
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  30. brianf31
    Joined: Aug 11, 2003
    Posts: 945

    brianf31
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    I bought a Mittler Bros. 36" throat, 16 gage capacity bead roller for the shop at work. I can't wait to use it on my own panels. Bead Roller.jpg
     
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