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Projects 1932 Jalopy Roadster Build

Discussion in 'Traditional Hot Rods' started by deluxester, Jul 20, 2019.

  1. KKrod
    Joined: Jun 20, 2010
    Posts: 1,454

    KKrod
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  2. Mart
    Joined: Mar 3, 2001
    Posts: 4,900

    Mart
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    Yeah, lightbar looks good. Tying them together like that is a good idea, plus it acts as a grille guard. I didn't see the dog until it was mentioned above.
     
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  3. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    Added a much needed fuse panel. Ignition/lights/aux/dash-not connected yet. Using cloth covered wire through out.
    154D5E33-40E9-4247-9C33-9B7B01EE2416.jpeg
     
  4. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    And swapped out some jets. Stock 45’s in favor of 42’s, hoping to lean out a bit.
    1C29E733-E576-43D1-A7E5-CE694FDC504A.jpeg
     
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  5. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    And also wrapped up that light-bar.
    9FD5BD92-8278-4DF8-98B5-C54B380AE62B.jpeg
     
  6. Mart
    Joined: Mar 3, 2001
    Posts: 4,900

    Mart
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    Interesting looking fuse panel. It looks like that design hasn't changed since the 20s. Is the idea that non fused items can be fed from the right hand side and fused items on the left?
     
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  7. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    Not positive. I found it in a pile of junk at my friend’s shop. It looks like you can ground the negative terminal and have a bus to run two leads (+ and -) for each non grounded device. It may not have been intended for a car or anything else with a metal chassis is my guess. I just thought it looked cool.
     
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  8. Great work! Where the did you get the cloth covered wire. from? I am hoping to do the same for my roadster but have only found YnZs as source.
     
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  9. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    Early Ford Store down the street from me. Some sections are repurposed from old wiring harnesses.
     
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  10. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    E499742F-7216-470B-872B-9EAFBF91DE96.jpeg Whipped up some anti-chatter rods. They thread right into the 8ba block with a locking nut.
     
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  11. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    ...And had friend David Mejia help with the upholstery work. D4608D5A-6282-4E6E-8C36-863AF2AC06FB.jpeg
     
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  12. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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  13. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    The car did great at this last RPM Nationals event, and we were honored with the “Shifters Pick” award presented by the Shifters Car Club.
    3D0B3E53-5656-4E10-B5BF-8CCC950548C4.jpeg
     
  14. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    But there was something amis throughout the day of racing... cylinder no. 8 to be precise. This wasn’t discovered however until I inspected the car a few weeks afterward.
    It turned out to be a damaged valve caused by some clearance issues with the way the heads were casted and machined (and me not checking each of the chambers before installing). This had happened once before using these heads, and I thought I corrected it sufficiently by removing some material on the head near and around the valve.

    72593443-9598-4407-B935-E3C3D5ABDCAC.jpeg
     
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  15. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    I had Eric Vaughn of Vaughn’s Machine in Monrovia help correct the heads. Each chamber was clearanced by an additional .050 and each chamber now shares a relatively equal cc value. The face surface of each spark-plug hole and stud hole was machined to a perfect 90, and steel inserts were installed. These heads should be near perfect now!
    3EB84FDD-B6A6-4AC5-A563-A59060684814.jpeg 8FC64B19-2863-4BDE-96FF-26410D161DAC.jpeg
     
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  16. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    Sharp edges and sparkplug holes were radius ground by hand to improve flow and minimize hot edges. 267A75B2-B1C9-4F94-B2DA-073FDD64E088.jpeg 0FA12506-38C3-47CC-87F9-15C72338254A.jpeg
     
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  17. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    I replaced all the valves with beautiful new stainless units, spiral ground and hardened tips. The valve seats were lapped and the lash was set once more. 58BE774B-2669-4DF1-AADC-B06A5BA180F2.jpeg AC3C192C-3314-4562-92BE-921A537779F3.jpeg
     
  18. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    Then had Stanyer & Edmondson “Goodyear” in Pasadena mount some fresh bias plys. They’ve been there Since 1922!

    ECE17AAD-39C1-409D-8B54-FEC812D1AADF.jpeg 7863556E-4E8A-48F4-8135-C721EFB9CF5C.jpeg B6BD37B8-6D5A-47F7-9FA2-E9D156B7E9B3.jpeg
     
  19. alchemy
    Joined: Sep 27, 2002
    Posts: 20,501

    alchemy
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    Where'd the valves come from? Are they the exact length to the grooves, or require shimming?
     
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  20. Fogger
    Joined: Aug 18, 2007
    Posts: 1,809

    Fogger
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    You definitely got the right guy to work on your heads. Eric is a master machinist and a great source of information. I bought the wheels on my 3W from him in '85. He has done me right with his aluminum wheels and their repairs. Your roadster looks terrific.
     
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  21. flyn schlosser
    Joined: Oct 13, 2014
    Posts: 257

    flyn schlosser
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    from phelan, ca

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  23. HellsHotRods
    Joined: Jul 24, 2009
    Posts: 1,408

    HellsHotRods
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    I think you stopped by after RPM nationals and had the compression checked, that's when we found out the one side had 2 cylinders with zero compression. Eric sure cleaned up those heads!!
     
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  24. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
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    I purchased from H&H since they were local. No grinding required as I used adjustable lifters. It was explained to me that they use these valves on all their builds.
     
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  25. alchemy
    Joined: Sep 27, 2002
    Posts: 20,501

    alchemy
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    They've got a couple 1.5" valves on their website. Does yours have a part number on the box? A Manley number?
     
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  26. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
    Member

    The box they gave me was a plain cardboard box they’d found to toss them all into. That said, I believe these are the standard “1.5 budget-performance” as I have stock seats and the profile is not the “pro-flo” undercut design. Hope this helps! 9CEF2D43-67F6-42BC-A81A-0789AEF7CDDE.jpeg
     
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  27. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
    Member

    Its been awhile since my last post, so I thought I’d bring my build thread to current. Since January, I’ve been slowly removing layers of old paint with hours of rubbing and wet sanding. The result was a good chunk of og ford black/burgandy with bits of factory primer poking through. Here are a few photos I took to record the process.

    A2A09D5F-3F17-43C3-8F0A-7ABAF06B72B0.jpeg 9DE373A3-539A-4CB9-B908-199EB9A4DECC.jpeg 7B6F1F07-F62C-4371-BD83-823F861C3276.jpeg 4F99A5EA-914E-4CE4-B39C-E710AAEFA965.jpeg
     
  28. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
    Member

    B25205DF-5882-45DA-B73F-FA88D4D09BE8.jpeg 9CE99BAA-4E80-4B0F-8342-E92A30EDBBD5.jpeg 8A7EA48B-14AE-4A24-BB02-58A4B0EDEB2C.jpeg Original Ford lacquer paint along the lower edges was nonexistent, along with spotty areas where the paint was scuffed too deep or gouged out to bare metal. I decided to fill these areas in with black lacquer, before blending into the surviving areas with patina solution and misting touches of rustoleum maroon. The aim was to preserve as much of the original patina and to include the old chips, scratches, and even some evidence of the removed paint layers. Feathered and blended afterward for a uniform appearance.
    I also started on a top using the original irons.
     
    Last edited: Oct 1, 2020
  29. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
    Member

    The top was shortened by 3” and some of the original wood was not salvageable so I made replacements. 4F43E49F-1DA5-4239-A25F-F912F0FDE3C0.jpeg 5A2C00E5-A107-4FA1-8A07-889E08164876.jpeg 9FAD3F79-31C9-4902-8FA0-89CA5C3B8528.jpeg 3AB7EFAF-5892-4384-86C0-8281B858DF0D.jpeg F0D90222-B86C-42FA-B9D0-0BCCB743903B.jpeg 4567F106-AD03-472D-A371-EF33704E942D.jpeg
     
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  30. deluxester
    Joined: Mar 14, 2004
    Posts: 478

    deluxester
    Member

    I shortened another set of stanchions to match the 3” chopped top. 840A6F4F-3E65-4AA3-B017-EDA9B9C4282B.jpeg D9A35D17-C636-40AD-AE2C-54E97257454F.jpeg
     

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