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Tech Month~~Home made metal shaping tools

Discussion in 'The Hokey Ass Message Board' started by jhnarial, Dec 27, 2008.

  1. mgermca
    Joined: Mar 2, 2008
    Posts: 261

    mgermca
    Member

    Hey Longhorn,

    Say what you will about him but Jesse James still beats metal pretty well. He did a series of youtube vids on making a tank from scratch.

    The start of each vid is a little hokey but he runs through the process in quite thorough fashion

    I am sure there are lots of youtube vids on this to inspire you (us!)

    http://www.youtube.com/watch?v=imxlXTOhZSg
    http://www.youtube.com/watch?v=zFWjkGN_EGY&feature=relmfu
    http://www.youtube.com/watch?v=w7_cCWxQR2I&feature=relmfu
    http://www.youtube.com/watch?v=lJB2hCJ_zQM&feature=relmfu
    http://www.youtube.com/watch?v=bBplXqHaHo8&feature=relmfu
    http://www.youtube.com/watch?v=C-uaJQIqOV8&feature=relmfu
     
  2. longhorn717
    Joined: Sep 16, 2012
    Posts: 3

    longhorn717
    Member

    Not sure I said anything about him in my post..... but you must be a mind reader because I recently finished his "Metal Church" series. I loved it and thought it was very well put together and had alot of good points the beginner wouldn't know.

    My question is if I were to make two machines or acquire them which one would you leave out? A. english wheel, B. planishing hammer, C. power hammer?
     
  3. Rods & Relics
    Joined: Oct 7, 2007
    Posts: 280

    Rods & Relics
    Member

    An English Wheel First & Foremost!!!!!!! ;)
    Then whatever!
     
  4. longhorn717
    Joined: Sep 16, 2012
    Posts: 3

    longhorn717
    Member

    Soo you're vote is to keep it? my thought was the power hammer with some thumbnail dies would be great for shrinking and shaping. And the english wheel or planishing hammer would smooth things up. just don't really need both I guess If I built the hammer right I could use it to planish as well....
     
  5. SJR
    Joined: Feb 17, 2011
    Posts: 126

    SJR
    Member

    picked up a couple bowling pins

    P1060904.JPG

    P1060909.JPG

    plan to make a few different hammers out of them, they are laminated Oak
    got them Free just called them up and asked if they had any damaged pins they were going to throwout , got 4 of them

    might make a small hammer with the end piece, these had a thick layer of hard plastic on them , may just leave that on for a hammer, still need to find some handle material
     
  6. Butch Clay
    Joined: Sep 27, 2011
    Posts: 221

    Butch Clay
    Member

    Awesome tech thread!!!

    Posted using the Full Custom H.A.M.B. App!
     
  7. jhnarial
    Joined: Mar 18, 2007
    Posts: 410

    jhnarial
    Member
    from MISSOURI

    I forgot about this thread.
    Son plays sports all year long. Reading this thread back i just say man it sure was fun when i had so much free time.

    Posted using the Full Custom H.A.M.B. App!
     
  8. jhnarial
    Joined: Mar 18, 2007
    Posts: 410

    jhnarial
    Member
    from MISSOURI

  9. nxcess
    Joined: Mar 30, 2013
    Posts: 108

    nxcess
    Member
    from Mesa, AZ

    bead roller.jpg

    power hammer and bead roller.jpg

    power hammer.jpg
    I made these this past year for my shop.
    A HEAVY DUTY bead roller and a pullmax type mini-hammer.
     
    Stogy likes this.
  10. heyitsnate
    Joined: Apr 8, 2004
    Posts: 1,750

    heyitsnate
    Member

    made this corking tool and some dies last night.
    [​IMG]
     
    Stogy likes this.
  11. milkweed
    Joined: Nov 21, 2006
    Posts: 567

    milkweed
    Member
    from SLC UT

    BUMP for 2014......
     
  12. NONHOG
    Joined: Dec 3, 2008
    Posts: 180

    NONHOG
    Member

    Somehow this really cool thread lost steam?
    Johnny Arial, seen your reciprocating machine video before, but have to say
    "Man that is cool!"
     
  13. rockable
    Joined: Dec 21, 2009
    Posts: 4,448

    rockable
    ALLIANCE MEMBER

    Sure am glad someone bumped this thread up. I've never seen it before, although I have spent a bit of time lurking over at metalmeet.com. Guys like Peter Tommasini can make an entire quarter panel out of a sheet. It is simply amazing.
     
  14. Butch Clay
    Joined: Sep 27, 2011
    Posts: 221

    Butch Clay
    Member

    Bump.....for those who have never read this thread
     
  15. twistedcomic
    Joined: Jul 1, 2012
    Posts: 3

    twistedcomic
    Member

  16. PKap
    Joined: Jan 5, 2011
    Posts: 593

    PKap
    Member
    from Alberta

    I love metal shaping tools, especially home made ones. I know the last couple guys tried to get it resuscitated, hopefully some new guys see it and enjoy it as much as I did, and maybe post some new builds and innovative ideas.
     
  17. PKap
    Joined: Jan 5, 2011
    Posts: 593

    PKap
    Member
    from Alberta

  18. flypa38
    Joined: May 3, 2005
    Posts: 530

    flypa38
    Member

    Hope this is the right place to ask! I have a shot/sand bag that's about a quarter full of shot. Can I fill it the rest of the way with sand? Also what is the difference in what can or should be done with shot versus sand? What would be the difference in use or performance of lead shot versus steel shot? Haven't tried any shaping yet but have been collecting and making sheet metal shaping tools for a while now.
     
  19. 35desoto
    Joined: Oct 6, 2009
    Posts: 775

    35desoto
    Member

    Its half empty for a reason -allows you to create hollows and shapes which you cant do if its full. Lead shot is soft and wont damage t steel like steel shot
     
  20. slack
    Joined: Aug 18, 2014
    Posts: 544

    slack
    Member

    Would sand (only) work as well?
     
  21. cretin
    Joined: Oct 10, 2006
    Posts: 3,066

    cretin
    Member

    You can use sand only just fine. Not so heavy if you need to move it!
    I use the sand bag more often then the lead bag.
     
    slack likes this.
  22. tdoty
    Joined: Jun 21, 2006
    Posts: 821

    tdoty
    Member

    It's great to see there is still interest in this thread!

    I agree with what John Arial said (3 years ago) about how much fun it was when I had more free time! I sold off the vast majority of stuff when I moved from Illinois to Alabama - and sent some of the rest to the scrap yard as it was too heavy to bother moving and no one seemed to want it. Kept the hand tools though.

    The basic information is here (and in numerous threads spread throughout the HAMB), on metalmeet.com and on allmetalshaping.com. The biggest, most important thing is to practice, practice, practice! Make things, turn pieces of metal into art....or scrap....or car parts, whatever it takes!

    Tim D.
     
    Rui and cptn60 like this.
  23. HJLrulz
    Joined: Jan 16, 2016
    Posts: 88

    HJLrulz

  24. Thank you HJLrulz I had not seen this thread just finished reading the whole thread what a Great amount of info on here! I also just ordered the tuck puck due to shop space they are going to be Great! I am looking forward to doing some more metal work on my 37 Plymouth build! Hobo Jim
     
  25. HJLrulz
    Joined: Jan 16, 2016
    Posts: 88

    HJLrulz

    Yeah I read thru the post also and just wanted it to keep going, so i gave it a bump for the new year...lol... I love homemade tools, I just picked up a small load of 2 1/2" black pipe, 2 pieces are just about 12 ft. long so im really thinking I might make a body/frame rotisserie . We'll see

    Herschel

    Sent from my SM-N920P using The H.A.M.B. mobile app
     
    hillbilly and slack like this.
  26. slomotion34
    Joined: Jun 16, 2013
    Posts: 5

    slomotion34
    Member
    from Georgia

    I am waiting for my oak stump to dry... in the mean time, I saw a video that showed how to make a shrinking "stump" from an old compressed gas bottle. I tried it out and it works great. It also makes a nice stand for shaping dollies (made from the bottle leftovers). Hint: use sound deadener on the dollies - they ring!

    This may be basic as well, but putting the bolt on the corner of the dolly holder allows you to use round or square dolly bases. The wheels are from an old jack... probably only have 25 bucks in the entire thing...the bottle was only $10 at the local gas supplier (they have a bunch of test failures and the old bottles are in their way).

    Hope this helps, and thank you for this post! 20170516_224226.jpg 20170516_224323.jpg 20170518_214800.jpg 20170518_212057.jpg 20170518_214808.jpg 20170516_224307.jpg
     
    dos zetas, HJLrulz, cptn60 and 9 others like this.
  27. NashRodMan
    Joined: Jul 8, 2004
    Posts: 1,989

    NashRodMan
    Member

    ^^^ cool idea! resourceful...
     
  28. HJLrulz
    Joined: Jan 16, 2016
    Posts: 88

    HJLrulz

    Nice, i might have to try this. I really like the dolly holder

    Sent from my cell phone when I shoulda been working, using the H.A.M.B. mobile app
     
  29. bobbytnm
    Joined: Dec 16, 2008
    Posts: 1,670

    bobbytnm
    Member

    Great info!
    Thanks
     
  30. Stueeee
    Joined: Oct 21, 2015
    Posts: 305

    Stueeee
    Member
    from Kent, UK

    This is brilliant thread with some great workmanship. Lots of inspiration here. Here's a simple tool that I made to swage holes that I'd previously made with a sheet metal punch. I just turned the swage halves up on my lathe. They're made of mild steel and have done a lot of work without any apparent wear.

    [​IMG]
    I made quite a lot of these swages in different sizes before I had a fly press, but these are still a good way to produce neat reliable swaged holes; the forcing bolt works best if it has a fine thread.
    [​IMG]
    Here's the finished piece of my racecar chassis once I'd TIG'd it up.
    [​IMG]
     

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