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Tech Week; HYDROFORMING sheetmetal parts

Discussion in 'The Hokey Ass Message Board' started by F&J, May 4, 2013.

  1. daddio211
    Joined: Aug 26, 2008
    Posts: 6,012

    daddio211
    Member

    X2!!! :)

    Sent from my DROID device using the TJJ mobile app
     
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  2. BashingTin
    Joined: Feb 15, 2010
    Posts: 270

    BashingTin
    Member

    That was fantastic! I love how you kept working through to a successful result. What you where doing is called, "teaching people how to think!"
     
  3. msalamanca
    Joined: May 25, 2011
    Posts: 526

    msalamanca
    Member

    Crap, my tech that I was planning sucks compared to this one.
     
  4. F&J
    Joined: Apr 5, 2007
    Posts: 13,222

    F&J
    Member

    Put it up. I am not even voting for my own thread because another one went up today about a thing I've wanted to try. ...and he said his was not too good. Well, it was to me.
     
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  5. Well, this ruins my, "How To Make A Funnel From A Milk Jug", tech article
     
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  6. nailhead terry
    Joined: Mar 23, 2008
    Posts: 1,458

    nailhead terry
    Member

    Ripple disc hear I come cool tech
     
  7. D-Rail
    Joined: Dec 15, 2012
    Posts: 16

    D-Rail
    Member

    There are soooo many inventive people on this site! If they all decide to start their own country the rest of the world is in trouble!!!:eek:
     
  8. daddio211
    Joined: Aug 26, 2008
    Posts: 6,012

    daddio211
    Member

    LMAO... Wife just asked why I was laughing. She doesn't get it.

    Sent from my DROID device using the TJJ mobile app
     
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  9. Kail
    Joined: Jul 7, 2007
    Posts: 828

    Kail
    Member
    from Austin, TX

    Very impressive this one is going in my bookmarks
     
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  10. 53Chuck
    Joined: Sep 19, 2011
    Posts: 47

    53Chuck
    BANNED

  11. Lowrders
    Joined: Sep 10, 2009
    Posts: 303

    Lowrders
    Member
    from DUBUQUE IA

    wow, you have a lot of patience! Awesome tech! Don't you just love building tools?! I wish there were more hours in the week, I have a few I would like to make but have no time!
     
  12. F&J
    Joined: Apr 5, 2007
    Posts: 13,222

    F&J
    Member


    No, I actually hate making tools that are good for only one job, then become forgotten on a shelf, but I finally realize that by slaving to make a tool, you can now make the part in just minutes.

    Here is a tool I just made for putting odd oval bumps on some 1921 Republic truck running boards I had to make.

    There are 97 bumps per board..so making a tool that can be aligned very quickly, paid off in labor saved.

    The male die is an old big dome head carriage bolt that I ground to an oval shape.

    The female die only needs to be an "outline" of the oval shape. I could have used a short piece of flattened pipe, but did not have the right size, so I found a big flat nut that I smashed two sides inwards to make an oval.

    Now find a way to align the 2 dies before hitting with a big hammer; I made a tool, looking like tongs, from old flat steel. There is no hinge, it is welded, and that ends up with some spring tension to keep the dies together and aligned to each other perfectly.

    (first 2 pics I have a block of wood spreading the tongs, so you can see the die shapes)


    I made grid lines on the running boards with a pencil, and aligned the two points of the nut on one grid line, and a saw mark at the front of the nut, to align the die to the 90 degree grid line. Once you get the hang of it, it goes quickly to be able to align the dies then hit with the hammer.
     

    Attached Files:

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  13. Weedburner
    Joined: Nov 16, 2010
    Posts: 239

    Weedburner
    Member
    from Wa State

    I wonder how much pressure it takes to form one of those 1/4" thick Lakewood steel bellhousings?
     
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  14. Chaz
    Joined: Feb 24, 2004
    Posts: 5,016

    Chaz
    Member Emeritus

    A hall of fame candidate for sure. So cool!
     
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  15. Dodge Brother
    Joined: Apr 12, 2009
    Posts: 130

    Dodge Brother
    Member

    Impressive, most impressive!
     
  16. great tech- thanks

    carl- thanks for making me spit on my computer. too funny
     
  17. A Boner
    Joined: Dec 25, 2004
    Posts: 7,444

    A Boner
    Member

    Super....deserves a bump!
     
  18. What a great tech thread! Dunno how I missed it.
     
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  19. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

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  20. shivasdad
    Joined: May 27, 2007
    Posts: 584

    shivasdad
    ALLIANCE MEMBER
    from Texas

    I missed this completely. I'm really impressed and will save the oval dimple die idea for a future project. Thanks for the work of doing it and figuring it out for the rest of us and also taking the time to post it.
     
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  21. J. A. Miller
    Joined: Dec 30, 2010
    Posts: 2,065

    J. A. Miller
    ALLIANCE MEMBER
    from Central NY

    @F&J Frank, did you anneal the copper or did you think it was soft to begin with?
     
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  22. F&J
    Joined: Apr 5, 2007
    Posts: 13,222

    F&J
    Member

    It is sold as annealed.. Check this link out. Then also look on that same page for "Ideas",,, then click on each idea shown for more info on ideas. This is the place I ordered from back then:

    https://basiccopper.com/copper-sheet--rolls.html

    I'd bet others here would like to do a simple design hubcap for 1932-1935 Ford wirewheels. It should go better as far as pressure leaks, as the diameter is smaller. Just an inch difference smaller OD would allow much more crispness to the designs. (because there would be a lot lesser total"spreading" force on the smaller OD of the die)

    .
     
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