I've got two output shafts. Hardened of course. One has a groove for a snap-ring; the other shaft needs that same groove cut into it. My usual go-to for precise work in Tempe is going to cut some of the other related parts. But for the mainshafts, he said he didn't want the work / to charge me accordingly for the work. It's grinding rather than machining since it's in an already-splined area. Anyone deal with Paradigm or Economy? Or have a good reference? E valley would be nice.
If I had a lathe, a way to solidly mount the dremel to ease it in there and better measuring devices, I would. My eye is starting to twitch as I prevent myself from going and purchasing some of those items.
Call JOHNEVANS here on the H.A.M.B. 602 320 9575 and talk to him a bit. He is a world class machinest and if he can't help you he will know someone who can.
How hard is the shaft? There are some good inserts that may permit it to be done on a CNC lathe, but be prepared for a $100/hour set up charge and other costs. If the shaft has centers in both ends, it can be ground on a old Browne & Sharp between-centers grinder. Again, there is a cost associated with a special grind on the wheel to a narrow width. Bob
It was harder than woodpecker lips. But I managed to do it on a 12x 36 import manual lathe with plain old brazed carbide tools SLOOOOOWLY !