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Tech Week – How to make a 1932 Grill Shell

Discussion in 'The Hokey Ass Message Board' started by tunafoot, May 14, 2013.

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  1. tunafoot
    Joined: Jun 16, 2011
    Posts: 18

    tunafoot
    Member

    Removed because it didn't meet the high standards required by the HAMB community
     
    Last edited: May 14, 2013
  2. tunafoot
    Joined: Jun 16, 2011
    Posts: 18

    tunafoot
    Member

    Content Removed
     
    Last edited: May 14, 2013
  3. johnny bondo
    Joined: Aug 20, 2005
    Posts: 1,547

    johnny bondo
    Member
    from illinois

    i recently gas welded some aluminum, and if you gas welded that thin aluminum you must have the skills of the gods for have never done it before.
     
  4. Da Tinman
    Joined: Dec 29, 2005
    Posts: 4,222

    Da Tinman
    Member

    Nicely done!!
     

  5. I'm most impressed with the way you welded the metal stanchions to the MDF backer board. That's gotta be worth a tech thread of its own!



    But seriously...excellent tech, my only gripe is we need more pictures!!!
     
  6. tunafoot
    Joined: Jun 16, 2011
    Posts: 18

    tunafoot
    Member

    There was definately a learning curve. I rented a gas welding aluminum video from TM Technologies for less than $10.00. After watching that I was able to do it with only a few holes blown out.
     
  7. Rickybop
    Joined: May 23, 2008
    Posts: 9,665

    Rickybop
    ALLIANCE MEMBER

    Nice work, TF! Looks like you're a contender for tech week for sure.
     
  8. 510madmav
    Joined: Dec 29, 2009
    Posts: 814

    510madmav

    Dude that's clean. Nice work for sure
     
  9. rodl
    Joined: Jan 14, 2011
    Posts: 255

    rodl
    Member

    You've done a great job there tunafoot. I liked the methodical way you thought the process out and fabricated your "mould." For a first job welding aluminium, you've done amazing stuff. Without wishing to be a PIA, being a retired trade teacher makes me want to point out that you used right handed snips which made your job a little harder, as the lower blade has to lift the whole job.:( If you started at the top and had the scrap piece on your left, the lower blade would have lifted that up out of the way. Another way of doing it would be to use left handed snips cutting in the same direction you used, except the right hand blade would have been the lower one and lifted the scrap up and out of the way. Hope this tip makes it easier for you guys on your next project:D
    RodL
     
  10. Good job Tunafoot your got talent.
     
  11. Very nice work mate ,well planned out.
     
  12. bigvinny
    Joined: Jun 24, 2012
    Posts: 282

    bigvinny
    Member

  13. nxcess
    Joined: Mar 30, 2013
    Posts: 108

    nxcess
    Member
    from Mesa, AZ

    Very nice work! You should also post this on All Metal Shaping message board.
     
  14. Turns
    Joined: Jan 3, 2009
    Posts: 99

    Turns
    Member

    Fantastic fabrication and good build thread :cool:

    Cheers Turns
     
  15. Nicely done, dig the "hammer"
     
  16. kennb
    Joined: Jan 8, 2008
    Posts: 178

    kennb
    Member

    Super job. Need more pictures. How about some pictures of that car as well. Ken
     
  17. mashed
    Joined: Oct 15, 2011
    Posts: 1,473

    mashed
    Member
    from 4077th

  18. Damn fine work man!!!
     
  19. 4rod
    Joined: Feb 4, 2008
    Posts: 806

    4rod
    Member

    great work, nice tech...
     
  20. Man, great planning and it appears you have some natural skills at play. For me, I would have as much success trying to build a rocket to the moon as I would trying to build that shell out of aluminum. I admire your skills. Great job!
     
  21. tunafoot
    Joined: Jun 16, 2011
    Posts: 18

    tunafoot
    Member

    Thanks for the compliments guys
     
  22. ph8ed4life
    Joined: Dec 27, 2010
    Posts: 93

    ph8ed4life
    Member
    from AZ

    Ahhhhmazing! I'll be coming back to this for reference!
     
  23. Great tech! This stuff never gets old!
     
  24. henry's57bbwagon
    Joined: Sep 12, 2008
    Posts: 680

    henry's57bbwagon
    Member

    Subscribed, amazing thoughts and execution. As one who has tried OX welding you did great.
     
  25. Nice work,,I like the thoughts.! HRP
     
  26. jkeesey
    Joined: Oct 12, 2011
    Posts: 652

    jkeesey
    Member

    Very impressive.
     
  27. flthd31
    Joined: Aug 5, 2007
    Posts: 584

    flthd31
    Member

    Fabulous job on the grill shell.
    That hemi looks like it might suck in everything not nailed down within 10 feet!
    Curious about the body. Is that 30 Pontiac with a Ford cowl and visor?
    It looks like the rear window may be oval.
     
  28. Good job, I have been considering the same type of project and this helped me get some ideas.

    Thanks
     
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