What do you think? I do have NOS front fenders to start with for my truck A friend of mine suggested I weld a flat stock bar radiused to match the curve, just on the inside. This is to help support and minimize stress so as not to crack. Should I do this? Any other ideas, material choice, or pics?
There must have been a factory fender brace, from framerail side, up under the headlight stand, and most likely out to the fender bead. I'd get some info or advice from someone on here with the same truck. As far as cracks in the beads, these are caused by old fender damage or dents, that tweak the fender and the brace. If you look in the old body repair books, it always says to normalize the brace, after fixing a fender, so that it won't crack. This is done after everything is bolted in the right position, then heat the brace to let it relax.
If those are ,indeed N.O.S. fenders, I wouldn't screw them up by welding reinforcement in them. After all, it took many, many years of use and abuse before the old ones split or cracked. Just make sure when you install them that you don't pull any awkward stress into them. Make sure your existing inner braces fit.
X2 - Don't weld anything to those NOS fenders. I have passed up many nice fenders at swap meets just because that had been done to them in the past.
The number one reason for fenders splitting/cracking was the buggy suspension (no shock absorbers for those fenders levering out into the breeze) and the condition of those dirt roads they were built for. if both have changed....
GOD NO! Don't go welding strap on the insides of those fenders. It will take 50 years of hard, rough roads to make your nice fenders crack.
As said earlier, the road conditions have changed and welding to NOS fenders will lower the value. My fenders aren't cracked, and other pairs I have are hit or miss, literally! The only ones that are cracked are ones that got hit in the front which puckers out the side and cracks. As long as your radiator support and fender braces are in place, you should have no trouble. Bob
If you feel that you must do something, preform a piece of stock and then glue it in with the latest adhesive, that way you could remove it with a little heat if necessary. Make sure you fill all the voids to keep the area from filling with water and rotting. Sand it smooth and very few people will notice.
I second the advice that you should not weld anything into NOS fenders (or even just good used originals). Typically when such 'reinforcements' are added to something that may have a tendency to crack, the stress moves to just beyond the brace and cracks anyway. Some flexibilty is actually desired to reduce concentration of stress and resultant metal fatigue. Ray