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Miller 180 welder

Discussion in 'The Hokey Ass Message Board' started by Smilin Jack, Mar 20, 2013.

  1. Smilin Jack
    Joined: Nov 8, 2010
    Posts: 465

    Smilin Jack
    Member

    I've had a Miller 180 mig welder for about 4 years and it just quit a few days ago. Haven't used it a lot. Sent it to the dealer shop and they called and said 560.00 for a new circuit board. Anybody had that problem? That sounds like a lot for a 850.00 welder. It worked flawlessly up until it died.
     
  2. Kenneth S
    Joined: Dec 15, 2007
    Posts: 1,527

    Kenneth S
    Member

  3. let us know what happens. I'm sure I'm not the only one interested.
     
  4. I had the same thing go wrong with my old 110 Hobart Handler. I had used and abused the crap out of it, so it wasn't worth fixing. I gave it to one of our local scrappers
     

  5. supervert
    Joined: Mar 8, 2009
    Posts: 433

    supervert
    Member

    my lincoln 140 did the same, worked great then just died. but mine was about 10 yrs old and had 100s of pounds of wire ran through it.

    i woudnt pay that much to fix it, have you called miller? they are pretty good about taking care of people. you can buy a used 180 a lot cheaper than $500. i paid $300 for my lightly used lincoln 180

    watch ebay for a new board or a broken for parts welder
     
  6. Smilin Jack
    Joined: Nov 8, 2010
    Posts: 465

    Smilin Jack
    Member

    I sent an email to Miller's customer service. Haven't heard back from them. I hope they can help some. I won't pay 560.00 to have it fixed or the 100.00 to have it diagnosed either I don't think.
     
  7. hopefully they take care of you
     
  8. fordcragar
    Joined: Dec 28, 2005
    Posts: 3,198

    fordcragar
    Member
    from Yakima WA.

    I posted the following on the Garage Journal, a couple of years ago:

    I have a Miller 180 Syncrowave welder that I bought new about nine years ago. This thing was purchased a couple of years before I retired so I could have a TIG to weld with after I retired. About six months after the warranty expired, the welder became stuck on high frequency. So I took it back to the supplier that I bought it from and they sent it out. I was told it would cost $900 to fix it.

    The welder had less than 10 hours on it and was going to cost about half of what I paid for it to get it fixed. Through some negotiations with Miller, they agreed to supply the parts if I paid for the labor. So I got it repaired for $150 about five years ago.

    Now, in the last five years, I've used the TIG side several times but have used it mostly as a stick welder.

    The problem that I have now is the on switch doesn't always work. I have to jiggle or turn it off and on a few times to get it to turn on.


    ==========================================================
    Here is the link to the above post:
    http://www.garagejournal.com/forum/showthread.php?p=1895334&highlight=miller#post1895334

    Based on my experience, I'm not sure that I'd buy another one. IIRC, I emailed Miller my experience and after talking back and forth for a couple of weeks,they made me a fair offer to fix it. When I bought the welder, I bought it from my neighbor; who was a Miller dealer. When I had the problem, he wouldn't do anything to help me. Even though his golfing buddy was the Miller rep.
     
  9. scottybaccus
    Joined: Mar 13, 2006
    Posts: 4,109

    scottybaccus
    Member

    That's not an $850 welder anymore.
    Try $1600 in 2013 dollars...
     
  10. phat rat
    Joined: Mar 18, 2001
    Posts: 4,922

    phat rat
    Member

    You need to check your pricing. A new Miller 180 is $888 on Millers web page
     
  11. Kenneth S
    Joined: Dec 15, 2007
    Posts: 1,527

    Kenneth S
    Member

  12. fordcragar
    Joined: Dec 28, 2005
    Posts: 3,198

    fordcragar
    Member
    from Yakima WA.

    One of the things that I learned dealing with the problem to mine, was that with all of the electronic stuff in these machines, they really don't expect them to last that long. There are just too many things to go wrong. These are not built like the old machines that will last almost forever. I have an old Airco 230amp MIG welder that I bought 25 years ago used, that is still going strong.
     
  13. 1971BB427
    Joined: Mar 6, 2010
    Posts: 8,766

    1971BB427
    Member
    from Oregon

  14. Smilin Jack
    Joined: Nov 8, 2010
    Posts: 465

    Smilin Jack
    Member

    I just got off the phone with a Miller rep. He said they would pay for parts if I pay for labor. Can't beat that for customer service! I'll keep everybody informed about the final outcome.
     
  15. I'd pay the hour labor to get it repaired at an autorized shop, just to guarantee the repair. Here's hoping it all works out.
     
  16. Rat.Racer
    Joined: Mar 11, 2013
    Posts: 417

    Rat.Racer
    Member
    from Maryland

    That all seems like a lot of money when you can buy a new Mig for ~$200. Not a Miller or Lincoln but some is better than none if you need it.
     

  17. Just remember you get what you pay for. Customer support for a 200$ welder is probably nonexistent.



    Posted from the TJJ App for iPhone & iPad
     
  18. Thats great to hear:). always good when people take care of their customers. bet it would encourage you to buy another miller in the future
     
  19. Rat.Racer
    Joined: Mar 11, 2013
    Posts: 417

    Rat.Racer
    Member
    from Maryland

     
  20. Smilin Jack
    Joined: Nov 8, 2010
    Posts: 465

    Smilin Jack
    Member

    Just got a call from the Miller repair shop! Miller has mailed the parts to fix my welder even though it's a year out of warranty. Can't beat that for customer service.
     
  21. supervert
    Joined: Mar 8, 2009
    Posts: 433

    supervert
    Member

    i have seen miller do this from time to time. it never hurts to make a call. glad they took care of you.
     
  22. Rat.Racer
    Joined: Mar 11, 2013
    Posts: 417

    Rat.Racer
    Member
    from Maryland

    If not, it sure encourages welder-less people like me to want to buy one...
     
  23. Racrdad
    Joined: Jul 27, 2007
    Posts: 1,208

    Racrdad
    Member

    Yeah the circuit board in my Miller went out also..... so they said was the problem. Quoted $500 plus dollars also. All it needed was a new cooling fan that was out and preventing the welder from running. Guess its a safety deal to protect the electrical components from overheating if the fan quits. Under a $100 fix. Hopefully thats all yours needs too.
     
  24. Drive Em
    Joined: Aug 25, 2006
    Posts: 1,748

    Drive Em
    Member

    Go ESAB, Millers have too many problems like the one described.
     
  25. rogrod
    Joined: Mar 12, 2008
    Posts: 16

    rogrod
    Member
    from Madelia,MN

    I have a Lincoln 200 that got a circuit board too. It was 6 years old but had very little use on it, not even a full spool at that time. Cost 450 to fix it being I did it myself. No help from Lincoln so happy I was not. Been fine since though. Also the new board was updated which kind of leads you to believe that there was a problem all along.
    Roger
     
  26. Smilin Jack
    Joined: Nov 8, 2010
    Posts: 465

    Smilin Jack
    Member

    I'm just thankful Miller will help me with my welder. I'm kinda deadlined on my Model A project until it gets back. I have boxing plates, 4 bar brackets, and a bunch of other stuff to weld. Having bad withdrawals.

    [​IMG]
     
  27. spaner
    Joined: Aug 10, 2010
    Posts: 48

    spaner
    Member
    from australia

    i have a esab 180 smash repair yrs old but with a late model gun i do not service anything except my rod change oil every 1000 miles and filter. getting back to esab done tons of work with it never gives me trouble , except wire feed wheel got loose once, bought the wrong wire point 8 when it should have been point 6 would recomment then to anyone but mine must be 30 yrs old by now. they might have gone to circuit boards now, i have no fan
     

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