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Po' Boy Tech. How to make body hammers from scratch.

Discussion in 'The Hokey Ass Message Board' started by StevenH, Sep 7, 2012.

  1. StevenH
    Joined: Jun 20, 2011
    Posts: 20

    StevenH
    Member


    Richard,

    I had the same thing happen just now. I refreshed my screen a couple of times and waited to start scrolling until it had finished loading and all the pictures showed up.

    Hope this helps.
     
  2. michael037
    Joined: May 26, 2005
    Posts: 324

    michael037
    ALLIANCE MEMBER

    Well done, and thanks for the thorough showing of the build up pictures.
    Michael
     
  3. deto
    Joined: Jun 26, 2010
    Posts: 2,620

    deto
    Member

    That's awesome man


    Posted from the TJJ App for iPhone & iPad
     
  4. IWB
    Joined: Mar 17, 2007
    Posts: 95

    IWB
    Member

    That's cool as can be. You could sell those.
     
  5. bonez
    Joined: Jul 16, 2007
    Posts: 3,487

    bonez
    Member
    from Slow lane

    You deffo got my vote.
    Here where i live no tool shop has body hammers! I have yet to find a place that has them. Not that i searched recklessly, but still.
    Ill sure give it a shot the next time i need one. You got my vote fer sure.

    One Q:
    How you do the concentric circles b4 curving the face? you have it mounted on a bearing or something? Cant think of goin around it with a grinder could make a decent result.
     
  6. Clevername
    Joined: Feb 18, 2011
    Posts: 318

    Clevername
    Member

    Steve,

    You need to work on your photography, but I think you got the hammer down!

    Props,

    Kelvin
     
  7. StevenH
    Joined: Jun 20, 2011
    Posts: 20

    StevenH
    Member

    Thanks Bonez. In response to your question I do just go around the face with the grinder freehand. if you use 80grit or so and just don't apply alot of pressure it turns out all right. Then you even it up with 100grit on a sanding block and go on up through the grits. Everytime I've done it it turns out pretty good(even finish-no lows/gouges).

    Kelvin,

    Yeah I know. I worked on it forever but it wouldn't focus. I would have had to put the parts on a backdrop for every shot. Hopefully you can see what you need to in spite of my poor skills:D
     
  8. bonez
    Joined: Jul 16, 2007
    Posts: 3,487

    bonez
    Member
    from Slow lane

    ah, you do it free hand? Will try, but i kno my shaky hand will not get much of a good result. Then again, thinkin about it, it doesnt need to be perfect...
     
  9. matthew mcglothin
    Joined: Mar 3, 2007
    Posts: 970

    matthew mcglothin
    Member

    Nice!!! I thought it was a pain in the ass to weld spring steel though?
     
  10. StevenH
    Joined: Jun 20, 2011
    Posts: 20

    StevenH
    Member


    I've had no problem just keep the heat extra high on the welder. I wouldn't weld to spring steel and hang it on a car, but for this it works fine.
     
  11. sr808
    Joined: Aug 4, 2007
    Posts: 129

    sr808
    Member

    The hammer looks great. It's good to know that you can make exactly the shape that you might need.
     
  12. Rustridden31
    Joined: Oct 9, 2003
    Posts: 260

    Rustridden31
    Member
    from Denver, CO

    Is there a specific reason you used spring steel? Is it because of the hardness?
     
  13. StevenH
    Joined: Jun 20, 2011
    Posts: 20

    StevenH
    Member


    Yes. The hardness makes the face more resistant to nicks. Keeps you from having to polish it so often.
     
  14. garman34
    Joined: Oct 4, 2010
    Posts: 8

    garman34
    Member

    I like hammers.
     
  15. weldtoride
    Joined: Jun 14, 2008
    Posts: 260

    weldtoride
    Member

    Steve, real nice job on the hammer. Great way to get the exact look, feel, and balance you want in an heirloom tool to boot!

    As far as the weld holding up, you are right, welding spring steel is problematic, but in this case I don't think the weld is under much bending stress.

    I made a flat die for my Milwaukee planishing hammer by welding a leaf spring chunk to a grade 8 bolt shank. A bit different that mild steel, but it has held up well in my planishing hammer so far, and it hits way faster than Steve can. No offense, Steve.
     
  16. jazz1
    Joined: Apr 30, 2011
    Posts: 1,534

    jazz1
    Member

    I made this one out of 3/4" solid stock welded to steel tubing and bolt shafts for the heads..the handle is an old broken axe handle that's been hanging about the shop for years

    [​IMG]

    [​IMG]
     

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