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Let's see some sheet metal shaping

Discussion in 'The Hokey Ass Message Board' started by jhnarial, Sep 16, 2008.

  1. billibob1980
    Joined: Dec 8, 2008
    Posts: 25

    billibob1980
    Member

    Hello all

    I would like to point out that I am a complete novice at this sort of thing. I would also like to apologies for this being kinda off topic (I.e not car related).

    Below is previous work of mine. Like I said I am a novice but very much enjoy giving it a go and am pretty damn pleased with the results so far.

    Anyway I am after a little advice from the more experienced guys on here.

    I am about to embark on a similar (ish) project but working with sheet stainless. Can anyone advise if there is anything to watch out for, Does it handle and work the same way as mild steel?

    Any advice would be gratefully received.

    The work that you guys can produce is totally mind blowing and there are a lot of TRUE craftsmen on this forum.

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  2. BAILEIGH INC
    Joined: Aug 8, 2008
    Posts: 3,629

    BAILEIGH INC
    Alliance Vendor

    Last edited: Dec 10, 2012
  3. BAILEIGH INC
    Joined: Aug 8, 2008
    Posts: 3,629

    BAILEIGH INC
    Alliance Vendor

  4. Kiwi Tinbender
    Joined: Feb 23, 2006
    Posts: 1,155

    Kiwi Tinbender
    Member

    I`d like to bring this back up, and I have a question about tucking forks. I have a pair that I made from cheap pry bars. I spaced the bars about 1/2 inch apart, but may have to redo and put them closer together. I also used a pair of channellock pliers to do a rudimentary tuck when I was away from the shop once....boggled thr customers mind......Any other thoughts or pics on this? JohnnyA...Are you still here?....Oh--and Merry Christmas, all you metalshapers....!!!
     
  5. philly the greek
    Joined: Feb 15, 2009
    Posts: 1,863

    philly the greek
    Member
    from so . cal.

    X2 on that .
     
  6. Elvin22a
    Joined: Dec 25, 2012
    Posts: 5

    Elvin22a
    Member
    from USA

    I have been trying to reduce the need for body filler.
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  7. Moonequipt13
    Joined: Jul 9, 2012
    Posts: 196

    Moonequipt13
    Member

    what?!
     
  8. Dyce
    Joined: Sep 12, 2006
    Posts: 1,973

    Dyce
    Member

    You need to set the panel up to shrink. You stretch the middle tucks will try to form, or the outside gets wavy. That's when you want to make tucks. If you force tucks into a flat panel you stretch the metal making the tuck, and the metal is under tension resisting your shrink. Stretch first the tucks really work. I made a set of forks like you have with the cheap bars. They bent for me too. If you set the shrink up like I said the tucks come real easy.

    You might also do some searching on the stump.
     
  9. groundpounder
    Joined: Jul 1, 2010
    Posts: 260

    groundpounder
    Member Emeritus

    Subscribed!...very talented people on here!...you guys are truly inspirational!...back on the ride!...gotta get off this thing!
     
  10. bjinatj
    Joined: Jun 24, 2008
    Posts: 438

    bjinatj
    Member

    I got a little more completed on the roadster..

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  11. ph8ed4life
    Joined: Dec 27, 2010
    Posts: 93

    ph8ed4life
    Member
    from AZ

    Wow, what a wealth of creativity and skill here!

    I hope to create some pieces worthy of posting in this thread and will be checking back to see everyone's progress!!
     
  12. ph8ed4life
    Joined: Dec 27, 2010
    Posts: 93

    ph8ed4life
    Member
    from AZ

    Wow, what a wealth of creativity and skill here!

    I hope to create some pieces worthy of posting in this thread and will be checking back to see everyone's progress!!
     
  13. 123pugsy
    Joined: Apr 8, 2010
    Posts: 69

    123pugsy
    Member

    41 Chrysler front clip set up for 37 Ford headlights.


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  14. dniemi
    Joined: Mar 5, 2011
    Posts: 79

    dniemi
    Member

    Pugsy you do awesome work. I love the look of that front end now that it is complete. Just out of curiousity how many hours do you have in that?
    Dave
     
  15. Wensum Valley Rods
    Joined: Oct 13, 2008
    Posts: 289

    Wensum Valley Rods
    Member
    from England

    That front end is awesome.
    There's some amazing talent on here.
     
  16. 123pugsy
    Joined: Apr 8, 2010
    Posts: 69

    123pugsy
    Member

    Thanks.

    I have no idea but its a lot. This is my first shaping project so when I started I didn't have a clue what I was doing. So then a bunch of mistakes and a million hours later I'm at this point. It still needs a bunch of bracing underneath for body mounts and support for the hood and latch so that will be a bunch more work.
     
  17. 123pugsy
    Joined: Apr 8, 2010
    Posts: 69

    123pugsy
    Member

    Thanks Wensum Valley.
     
  18. Checkerwagon
    Joined: Jul 30, 2007
    Posts: 449

    Checkerwagon
    Member

    Great work Pugsy, you have a number of remarkable gifts. You have the eye, the hands and the unique ability to get both to work together. This combination separates you from the remainder of the herd, 99% of of us.

    "This is my first shaping project so when I started I didn't have a clue what I was doing."



    Keep making mistakes.
    Keep learning from your mistakes.




    For all of you that are looking at Pugsy's sheetmetal work above, here is a 41 Chrysler front, look at where the headlights were and where they went..... Fine job Pugsy.

    Now, a lesson to you from an old man;
    Should someone ask: how many hours do you have in that?
    Answer: Three hours, then walk away. After a few steps. turn and look at their face. It's priceless.



    All the best,
    Dale
    Cleveland OH
     

    Attached Files:

  19. daliant
    Joined: Nov 25, 2009
    Posts: 700

    daliant
    Member

    Wow, that front end looks sweet!! Nice work.
     
  20. BIG-JIM
    Joined: Jun 13, 2009
    Posts: 1,374

    BIG-JIM
    Member
    from CT

    I'd like to see more on this. I'm planning on doing a rolled pan on my wife's 33 Chevy.
     
  21. 123pugsy
    Joined: Apr 8, 2010
    Posts: 69

    123pugsy
    Member

    Thanks Dale.

    Nice Chrysler in the pic. Yours?

    I'll be ready next time someone asks, I'll tell them about a week. Should have the same effect as your three hours, lol.





    Thanks daliant.
     
  22. Checkerwagon
    Joined: Jul 30, 2007
    Posts: 449

    Checkerwagon
    Member

    "Nice Chrysler in the pic. Yours?", not mine, found it on the net. I had a 41 Plymouth with frenched headlights. I recognized the work you did with your Chrysler project from working on my 41.


    All the best,
    Dale
    Cleveland OH
     
  23. joe-t
    Joined: Aug 23, 2007
    Posts: 14

    joe-t
    Member
    from Colorado

    Amazing stuff, took me several nights to go through it all.
     
  24. CDXXVII
    Joined: Nov 5, 2010
    Posts: 144

    CDXXVII
    Member
    from Vermont

    I was in Darwen UK and I was pleased to see this Spitfire memorial that was built by apprentices in the local trade school:
     

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  25. mitchell tannahill
    Joined: Nov 11, 2012
    Posts: 46

    mitchell tannahill
    Member
    from CHICAGO

  26. SJR
    Joined: Feb 17, 2011
    Posts: 126

    SJR
    Member

    OK I just looked thruogh all this in the last few days , Im ready to shape steel for car body parts, what is the recommended ga and steel sheet type when I go to buy the stuff? , what are the options in steel? and what should I avoid?, I tried a suburban roof panel and it seams a little stiff, thanks guys
     
  27. 123pugsy
    Joined: Apr 8, 2010
    Posts: 69

    123pugsy
    Member


    I typically use 19 gauge cold rolled steel. I made some patches for the deck lid with it and the lid was 20 gauge. I should have matched the gauge in that case.
     
  28. MP&C
    Joined: Jan 11, 2008
    Posts: 2,482

    MP&C
    Member

  29. bjinatj
    Joined: Jun 24, 2008
    Posts: 438

    bjinatj
    Member

    Here was my weekend project..


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  30. Nice work bjinatj
     

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