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Projects My Willys Gas Coupe build

Discussion in 'The Hokey Ass Message Board' started by langy, Mar 20, 2011.

  1. Triggerman
    Joined: Nov 18, 2006
    Posts: 578

    Triggerman
    Member
    from NorCal

    Langy, what is vapour blasting?
     
  2. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Vapour blasting is a process that is suitable for Aluminum, Bronze, Magnesium, Elektron, Titanium, Brass, Copper etc. It will gently clean the surface without damage to gasket faces etc, produces a satin finish which will handle without picking up finger marks and gently peens the surface which reduces porosity in castings.
    Vapour Blasting utilises water and a fine blast media in suspension, delivered by a special pump and accelerated by compressed air to the process nozzle. The non-aggressive metal surface finishing action of the aqueous-based media creates a thoroughly clean and lightly abraded result, without impinging on the metal surface. If required, the cleaning media can include a mild detergent to remove grease or oil.

    The ratio between the water pressure and air pressure in the process nozzle is variable and controllable, allowing an effective “water buffer” to be maintained between the abrasive media and the surface being processed. This creates a lubricating action and washes the surface continuously during processing. The process is less aggressive than dry blast cleaning and no dust is produced with this metal surface finishing.
     
    Last edited: Apr 2, 2012
  3. deerchooper
    Joined: May 1, 2010
    Posts: 131

    deerchooper
    Member

    wonderful work

    i just dont want to miss the next update.
     
  4. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thank you, probably no updates for a while as i'm block sanding the body & panels.
     
  5. brian55lvr
    Joined: Oct 24, 2010
    Posts: 603

    brian55lvr
    Member
    from ma

    we like to see any progress you make----including block sanding :)
     
  6. R Frederick
    Joined: Mar 30, 2009
    Posts: 2,658

    R Frederick
    Member
    from illinois

    That sucks, especially on a round car. Hopefully the body is close enough to work in high fill primer.
     
  7. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Your right mate, block sanding is my least favourite part of any build :(
    At the moment i'm just keying up the gelcoat with 120 grit, then i will get 3 coats of epoxy primer on it and see how it looks then correct any bits and then some hi build on it, to be honest so far the panels have come out pretty well.
     
  8. R Frederick
    Joined: Mar 30, 2009
    Posts: 2,658

    R Frederick
    Member
    from illinois

    Best thing I ever did was spend $70 each for 100 count boxes of 320 and 800 grit D.A. hook & loop film paper. My finger tips, hands, forearms, shoulders, and back thanked me.:eek:
     
  9. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Yeah i got boxes and boxes of them, they are a big help :D
     
  10. HotRod60F100
    Joined: Jul 13, 2004
    Posts: 1,196

    HotRod60F100
    Member

    WOW..she's really coming to life.I'm still blown away by your craftsmanship and building this baby out of your garage when most of the stuff you did, huge shops do and charge a crapload too.
     
  11. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    To be honest i kinda wanted to build this mostly like they would of done in the old days, Working outside is a bit of a challenge but i've quite enjoyed the challenge so far.
    I'm always busy in my shop with customers cars and i do have a space for one of my own projects which is my 26T but this one wasn't planned at all until the UK Gasser Circus started and i thought "yup i fancy a go at that"
     
  12. mika112
    Joined: Dec 6, 2009
    Posts: 280

    mika112
    Member

    you are a champion .
     
  13. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Not much progress recently unless you class block sanding GRP [​IMG]
    Had a break from it last 2 nights and decided to sort out the blower hole in the hood, most people seem to just form a lip around the hole and leave it at that but i wanted something a little different [​IMG]

    I decided to make a stainless finisher that would also add some rigidity to the hood, first job was to decide on a design and make a template in 1/4" plywood.



    [​IMG]



    Next the template was cut into sections as i was using 1/4" stainless offcuts from the scrap bin.



    [​IMG]




    The shapes were cut out of the stainless with a thin cutting wheel in an angle grinder and smoothed to shape with a flap disc in the angle grinder, then the 4 pieces were tacked together for a trial fit.



    [​IMG]


    [​IMG]




    Once i was happy with the fit it was finished welded and radius's were sanded into the outer and inner edges and everything sanded smooth.



    [​IMG]




    Next 5/16" holes were marked and drilled at 1" spacings to give some asthetics, and another trial fit



    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]




    The backside was drilled and tapped for 5mm grub screws and holes drilled in the hood, Last job was to give it a quick polish and it was job done [​IMG].



    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  14. rrbrucea
    Joined: Mar 2, 2010
    Posts: 646

    rrbrucea
    Member

    A simple hole in the hood just wouldn't do, eh? Wow, you just took an overlooked detail and took it over the top. Nice work!

    Oh, the rest of the car is bitchin' too!
     
  15. brian55lvr
    Joined: Oct 24, 2010
    Posts: 603

    brian55lvr
    Member
    from ma

  16. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks for that, a simple hole just didn't seem to look right to me.
     
  17. Looking great!!!
     
  18. glenn33
    Joined: Sep 11, 2006
    Posts: 1,838

    glenn33
    Member
    from Browns, IL

    Wow, the hood trim is excellent!



     
  19. And I would just be happy with the plywood template......

    Nice work Steve as usual.
     
  20. R Frederick
    Joined: Mar 30, 2009
    Posts: 2,658

    R Frederick
    Member
    from illinois

    Looks awesome! Hope you got the hole in the right place, lol.
     
  21. n847
    Joined: Apr 22, 2010
    Posts: 2,724

    n847
    Member

    That is Awesome!
     
  22. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks Brian.
     
  23. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thank you mate
     
  24. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Cheers Glenn how are things
     
  25. glenn33
    Joined: Sep 11, 2006
    Posts: 1,838

    glenn33
    Member
    from Browns, IL


    Doing good. Loving the early spring here in the States.


     
  26. Inland empire hot rods
    Joined: Aug 5, 2010
    Posts: 995

    Inland empire hot rods
    Member
    from so cal

    Wow, Langy, Im floored! great work
     
  27. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks Claymore, I'm not sure about perfection but it looks better than a lip in my opinion.
     
  28. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Glad to hear it mate, I was enjoying our early spring but it seems to have stalled, only 8 degrees here today, last week it was 26 !!!
     
    Last edited: Apr 5, 2012
  29. 1954satan
    Joined: Nov 20, 2009
    Posts: 28

    1954satan
    Member

    liking the hood finisher Steve,little bit of "steampunk" influence going on, hows the motor coming along?
     
  30. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Motor in the car at the moment is an original 1970 500, these are the most powerful they built and not easy to find these days so don't want to break it up so i'm using another block & crank i have, got most of the parts to start the motor build, just waiting for the custom ground hydraulic roller cam and a few other bits to arrive, then i can make a start.
     

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