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another customer model a sedan

Discussion in 'The Hokey Ass Message Board' started by cornfieldcustoms, Dec 1, 2011.

  1. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    been working on this car for a while so decided to post this one now that i am getting back to it

    well i was building this car for a guy a couple years ago and he got in over his head, and i ended up with it after everything was said and done. then sold it the current owner

    first time around i was going to run a jag. v12 had the frame all set up for it. it was going to be on air front and rear.. the new owner wants low with no air ride, small block with a muncie.. so pretty much started over. cut the front rails off. made some new tapered front rails, new rear end. kind of getting ahead of myself on the build. i am working on the floor skeleton while i wait on parts to show up . here is where i am now

    tapering the front frame rails,
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    new rails on the old frame
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    and the start of the floor
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  2. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    mock up motor in and trans in. just need to finish fabing the mounts. works some more on the floor as well
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    got the motor mounts mocked up...i am kinda going for the look of the mounts looking like i used part of an i beam axle, and the hole to follow the rest of the gussets and brackets
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    trans mount all fabbed up and the front suspension mostly mocked up. just need to get the tie rods in

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    some carbs thrown on the intake, spindles, hubs and wheels. got one side of the wishbones mounted through the frame, there will be a removable recessed cover to access the tie rod nut and cotter pin.
     
  3. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

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    the drag link bar made, rear end tacked in for display, and rolling

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  4. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    cut access holes in the frame to get to the nuts and cotter pins for the tie rod ends, on the wish bones. welded some tabs i drilled and tapped to hold a flush mount cover on, used some allen machine screws.


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    body back on and mounts made for the air compressor and tank

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    ride height
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    aired out
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    rear tire up above the bottom of the rear side window
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  5. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    passenger cowl panel i made, removed the wood track on the roof, made roof bows out of 1x1 that are arced like the originals

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    finished up the rear of the roof structure, fabbed and installed the driver side lower cowl panel, then rolled it out side in between rain showers to get a good look of it with the hood

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  6. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    half of the roof skin louvered, still needs some final finesse but looks killer. also started welding some 1/4 round around the hole in the hood to give a more finished edge

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    finished louvering the roof.over 600 . and whipped up a grill shell insert for it.

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    finally getting back on this car, the owner bought a new house and the car was put on hold for a while. started working on the floor
     
  7. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    cardboard templates for the floor
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    fitting the sheet metal
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    access hole to get to the body mount bolt, and made the cover for it
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    started forming the rear section of tunnel
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  8. Harms Way
    Joined: Nov 27, 2005
    Posts: 6,894

    Harms Way
    Member

    Wow,... you built the car in like the 6 minutes it took me to look at this thread.
     
  9. gasser300
    Joined: May 25, 2010
    Posts: 486

    gasser300
    Member
    from Ft Worth

    Lookin good Cornfield
     
  10. Dang, it's nice to see good work like that...
     
  11. joee
    Joined: Oct 9, 2009
    Posts: 486

    joee
    Member

    Wow !!!!!!
     
  12. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    today i worked on the floor some more. first i made a cover plate to cover the access hole used to get to the air management system from inside the car if ever need to.

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    started on the center sections of the floor, and made a nice little sill plate area to dress it up a bit

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  13. Master of None
    Joined: Dec 18, 2009
    Posts: 2,279

    Master of None
    Member

    What gauge of sheet metal did you use to make your roof insert? And is that a 2 !/2 dye? I've got a 28 sedan roof to do, and I like your layout.
     
  14. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    the roof is 18 gauge, and it is a 2 inch louver die
     
  15. Master of None
    Joined: Dec 18, 2009
    Posts: 2,279

    Master of None
    Member

  16. tfeverfred
    Joined: Nov 11, 2006
    Posts: 15,791

    tfeverfred
    Member Emeritus

  17. Awesome work Mike, keep us updated.
     
  18. Mopar Jack
    Joined: Jan 24, 2010
    Posts: 1,363

    Mopar Jack
    Member

  19. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    worked on the steering a bit on this car, started with a volkswagon bus steering box. the sector shaft was about 3 inches to short for cowl steering. so i took the sector shaft out of an f1 box, which is the same OD as the volks shaft. machined the f1 shaft down to get the correct length when added to the volks shaft, with a shank to be pressed into the hole i bored into the volks shaft to keep everything aligned. machined the volks shaft down and bored the hole, pressed the two shafts together, tig welded it up, and machined it smooth. and viola you have a nice cool looking box that will work perfectly for cowl steering. and it takes an f1 pitman arm which is longer than the volks

    didnt take a before pic, but here is one of the style box form the web
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    volks shaft
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    volks shaft, with the machined f1 shaft
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    got carried away and didnt get any pics of the shaft during pressing, welding, re machining, and pre assembly

    box done
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  20. metalfaber
    Joined: Feb 2, 2011
    Posts: 218

    metalfaber
    Member
    from Nebraska

    Looking Good, keep the pics coming!
     
  21. JEM
    Joined: Feb 6, 2007
    Posts: 1,040

    JEM
    Member

    The work is first-rate and I know you're building what the customer wants and I think he'll be very happy, but, personally...

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    I like the shape of the one in the background better.

    (and no, I don't mean the Merkur/Sierra, though these days in the US it's probably rarer than an A anyway...)
     
    Last edited: Dec 11, 2011
  22. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    worked some more on mounting the steering. made another bracket to to help support the box, it has some 1.5 inch spacers to allow room for box clearance, and bolts at the top to allow for easy removal

    bolted up to the box for the first visual
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    all the holes drilled and bolted together, there is an access hole to get to the steering box adjustment screw
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  23. cornfieldcustoms
    Joined: Feb 2, 2008
    Posts: 1,047

    cornfieldcustoms
    Member

    double post
     
    Last edited: Dec 17, 2011
  24. 1950ChevySuburban
    Joined: Dec 20, 2006
    Posts: 6,187

    1950ChevySuburban
    Member Emeritus
    from Tucson AZ

    Stuff like this gets my ambition up to get on mine! Thanks and well done!
     
  25. Jeem
    Joined: Sep 12, 2002
    Posts: 5,882

    Jeem
    Alliance Vendor

    Getting there!

    Hey, does your pee glow in the dark?
     

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