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Solved - Three Deuce Manifold Problem

Discussion in 'The Hokey Ass Message Board' started by Bib Overalls, Aug 2, 2011.

  1. I have an Edelbrock C357 manifold drilled for three bolt and four bolt carbs (five threaded holes). Unfortunately, the existing bolt patterns do not match the small base Rochester 2GC carbs that I want to use.

    The manifold in on the motor and has a nice patina. I'd like to leave it in place if possible.

    I can get adapter plates from Automation Rochester Carburetor Service in Great Falls, Montana for $55 each.

    http://hotrodcarbs.com/images/largeparts/IMG_0723.jpg

    But I would prefer to find a cheaper solution.

    One option that comes to mind is filling the existing threaded holes with JB Weld or a similar product and then drilling and tapping to the 2GC pattern.

    Can anyone offer another solution?
     
    Last edited: Aug 13, 2011
  2. Danny G
    Joined: Aug 1, 2006
    Posts: 399

    Danny G
    Member

    I drill the holes out to 7/16 and tap it 1/2 and screw alum. all thread in the holes with loc-tite, cut them off and redrill.
     
  3. Shaggy
    Joined: Mar 6, 2003
    Posts: 5,207

    Shaggy
    Member
    from Sultan, WA

    If you redrill, make sure the butterfly's dont hit in the middle of the bores, I'm pretty sure they will
     
  4. The mismatch is very close. Another option is elongating or drilling out the holes so the carbs fit over the studs. Any opinions?
     

  5. yule16met
    Joined: Dec 30, 2007
    Posts: 625

    yule16met
    Member
    from Hudson, WI

    if you dont want to remove the manifold then modify your carbs. You could make an adapter plate just as easy as drilling the manifold. its a carb, the tolerances dont have to be great, as long as the sealing surface is flat.
     
  6. Jack E/NJ
    Joined: Mar 5, 2011
    Posts: 839

    Jack E/NJ
    Member
    from NJ

    yule16met>>>You could make an adapter plate just as easy as drilling the manifold.>>>

    Yeah, what yule said --- out of nice flat pieces of hardwood from the precut hardwood bins at Home Depot or Lowes. Work great.

    Jack E/NJ
     
  7. Bib, check out Speedway part # 560-5159, $18.95 each, this should be what you need TR
     
  8. Heck, you could even get phenolic spacers for $19.99 each for a total of $38.98 each and still be way under the other price you gave, and have a much cooler set up, { literally :D } TR
     
  9. Mike51Merc
    Joined: Dec 5, 2008
    Posts: 3,855

    Mike51Merc
    Member

    Aluminum weld the existing holes shut and drill and tap new ones!
     
  10. Larry Fulton
    Joined: Jul 3, 2011
    Posts: 31

    Larry Fulton
    Member

    The Edelbrock C357 (p/n 5419) is still available new in the 4-Bolt (or the p/n 5418 3-Bolt) pattern. I always suggest using new if they are available.

    If you are looking for a patina'd look, I've had customers who have sprayed their intakes with oven cleaner to smut that "to new of casting".

    BTW - our aluminum adapter plate @ $55.00 each does come with the studs , gaskets and hardware as pictured, so it is not just the plate your are receiving...

    and as noted on our site, there is a discount for multiples of 3 or more.

    If you need an insulator, we have those also.
    (A phenolic spacer is a not an adapter).

    JB Weld - When you tighten the carb base down to the intake manifold it will not hold.
     
    Last edited: Aug 5, 2011
  11. You need to READ my post Larry, no one said a phenolic spacer is a adapter. The two items can be used together as I stated by adding the two prices together. I'm not trying to hurt you or your business, I dont even know who you are. The O/P " prefers to find a cheaper solution ", and said so. I simply gave another HAMB member a "choice", this is AMERICA still right? I'm glad more than anyone here, that another American product is being made for us here on the HAMB. Many members here dont want anything to do with Speedway parts, so the playing field is completely even for you and the original poster. I'll be the FIRST to wish you much continued sucess with your company, but please dont try an insinuate I dont know a adapter from a spacer just because you didn't actually quote me. I hope you sell 50% more spacers this year than last, Have a nice day sir, TR
     
  12. Larry Fulton
    Joined: Jul 3, 2011
    Posts: 31

    Larry Fulton
    Member

  13. After thinking over all the options I did it the way Danny G suggested. I could not find aluminum allthread so I used aluminum bolts from McMaster-Carr. Machine shop results with home shop tools and techniques.

    If there is enough interest I will put up a thread during tech week.
     

    Attached Files:

  14. Slick Willy
    Joined: Aug 3, 2008
    Posts: 3,053

    Slick Willy
    Member

    now will a new gasket and the carb base completely cover the other holes? or are they bottomed out so it wouldnt matter anyway?
     
  15. I was initially concerned about that too. The gasket and carb base fully cover the one remaining hole in each flange. I checked all three holes and they are not drilled through to the air runners. If I have a problem I have four aluminum bolts left over from my box of ten. But I think I will be OK.
     
  16. Larry Fulton
    Joined: Jul 3, 2011
    Posts: 31

    Larry Fulton
    Member

    Job Well Done!
     
  17. dirtbag13
    Joined: Jun 16, 2008
    Posts: 2,540

    dirtbag13
    Member

    nice solution !
     

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