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Projects chief - 28/29 RPU rebuild

Discussion in 'The Hokey Ass Message Board' started by zibo, Dec 3, 2010.

  1. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    It was exciting to see everything shiny,
    so I mocked it up,
    and realized there was alot of tuning to do.
    [​IMG]

    [​IMG]

    the frame and nickel looked to clean and new,
    so I decided to rattlecan the firewall.

    [​IMG]

    Since the paint will probably self-patina quickly over time,
    I did some color layers - red, white, grey than black.

    [​IMG]

    This kinda matches what patina I scrubbed off, unfortunately.

    [​IMG]

    It was too cold for the clear,
    it went on foggy but dried clear, with the help of some lights.
    [​IMG]


    Before putting the body on,
    I used some "gaff tape" to put between the body and frame.
    [​IMG]

    Hopefully it will eliminate any squeaking or rattling.
    I also lathered it up with grease to keep water out.

    [​IMG]

    It was cool to mock it up,
    but there was a long way to go.
    [​IMG]

    The firewall looked so nice,
    the body really needed to be cleaned up a little.
    I didn't want to have to take it apart later.

    [​IMG]

    TP
     
  2. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    Travis, Will be looking for your next installment on the restoration of "Chief" !
    Keep that shifter thread at the ready for the next tech week ! It's a winner !

    Dave
     
  3. JohnnyP.
    Joined: Aug 3, 2005
    Posts: 1,301

    JohnnyP.
    Member

    this is turning out bad ass!
     
  4. I'm on board. Very Kool RPU
     
  5. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    I had used an old RV water tank for the fuel.
    [​IMG]
    Fortunately water hadn't corroded through it like another tank I was working on!
    [​IMG]
    Years ago I was stuck on the freeway going to Paso.
    A friend and his son helped me pull the tank.
    Some crap had gotten stuck in the hole.
    "Big Bill" used the cap of a pen to raise the outlet a bit.
    [​IMG]

    It was still in there.
    [​IMG]

    I had always wanted to do this.
    [​IMG]

    It helps funnel the last drop of gas out,
    with a riser to prefilter any junk.
    [​IMG]

    The main reason to split the tank was to make some baffles.
    You could really feel 100 lbs of gas sloshing around.
    [​IMG]
    There were two circular baffles and one side to side rectangular baffle.
    Better than nothing.
    [​IMG]
    The aluminum was kinda dirty,
    and wasn't much fun to weld,
    but it passed a pressure test. whew!

    TP
     
  6. DYNODANNY
    Joined: Aug 9, 2006
    Posts: 1,411

    DYNODANNY
    Member

    Cool gas Tank!
     
  7. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    Another issue was the front spring.
    I thought I was sneaky making the spring perch at a slight angle,
    matching the angle of the spring and radius rods,
    but it would blow through those plastic bushings.
    I had tried adjusting them,
    but the answer came when I used a friends pivoting spring perches,
    and realized I just needed to bend some regular spring perches.
    [​IMG]
    It seemed to work,
    more importantly with a little weight.
    [​IMG]

    Meanwhile I went crazy with rattlecans and grease.

    [​IMG]
    Way crazy.

    [​IMG]

    Couldn't stop.

    [​IMG]

    to

    [​IMG]

    to

    [​IMG]

    TP
     
  8. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    the dual master cylinders had some surface rust.
    [​IMG]
    So a friend, luke, sandblasted them for me.
    [​IMG]
    Epoxied them and some other things with that grey navy primer

    [​IMG]

    And then some chitty black paint.
    We'll see how long it lasts.
    [​IMG]

    After putting the body back on, permanently,
    it was time to figure out a seat.

    The old seat was a little too short,
    uncomfortable on long rides,
    so I wanted the new seat an inch more forward and back.

    [​IMG]

    but also match the expanded metal theme.

    [​IMG]

    But since 2 batteries were toploaded underneath the seat,
    (instead of 1 battery bolted up from the bottom)
    Some hinges were figured out.

    [​IMG]

    I figured 3 would hold me at less than 150lbs and a friend under 200lbs!

    There's no spring in the seat but there wasn't before.
    However,
    the seat is an inch or so lower,
    so there's space for a cushion of foam, which will help.

    [​IMG]

    The batteries are easy to get at,
    easy enough anyway.

    TP
     
  9. neilswheels
    Joined: Aug 26, 2006
    Posts: 1,213

    neilswheels
    Member
    from England

    Cool fab, some really nice ideas, subscribed
     
  10. captainjunk#2
    Joined: Mar 13, 2008
    Posts: 4,420

    captainjunk#2
    Member

    some nice work i dig the gas tank , nice job so far , and cool choice of parts
     
  11. AstroZombie
    Joined: Jul 17, 2006
    Posts: 1,788

    AstroZombie
    Member

    The rebuild looks great! Thanks for posting!
     
  12. Tim
    Joined: Mar 2, 2001
    Posts: 17,217

    Tim
    Member
    from KCMO

    awesome, looking forward to seeing it all together!
     
  13. TexasSpeed
    Joined: Nov 2, 2009
    Posts: 4,631

    TexasSpeed
    ALLIANCE MEMBER
    from Texas

    Holy smokes! I was uncertain if I wanted to run a '46 side-shifted 3-speed in my A but after having Tim comment on my build thread (see signature) and turn me onto your thread then seeing your dual shifter set-up, I want to!

    I am now setting out on a personal mission to find out how to run dual shifter. Don't mind me snooping around your profile.

    The RPU is most excellent! Subscribed.


    iPhone - TJJ App
     
  14. coupster
    Joined: May 9, 2006
    Posts: 860

    coupster
    Member
    from Oscoda Mi

    Soooooo ... hows the chief doing in 2012?
     
  15. bobscogin
    Joined: Feb 8, 2007
    Posts: 1,774

    bobscogin
    Member

    Because of what pros charge for their time, they couldn't build a car that labor intensive for less than a million dollars.

    Bob
     

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