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Sanderson Headers

Discussion in 'The Hokey Ass Message Board' started by 35mastr, Aug 24, 2010.

  1. 35mastr
    Joined: Oct 26, 2007
    Posts: 1,899

    35mastr
    Member
    from Norcal

    Whats is the best header locks for the flanges? I just cant win with the small block chevy block hugger headers. Always have a leak somewhere.

    Thanks in advance.
     
  2. LastMinuteMark
    Joined: Apr 11, 2008
    Posts: 349

    LastMinuteMark
    Member
    from So. Cal.

    to fix this...unbolt, toss out, and replace with different header

    on a serious note, check to make sure it is your flange and not your collector.....heres a pic of my sanderson header collectors.....yes both cracked at the same spot......i dont like them
     

    Attached Files:

  3. Von Rigg Fink
    Joined: Jun 11, 2007
    Posts: 13,404

    Von Rigg Fink
    Member
    from Garage

    thanks for the heads up Mark..I'll have to keep an eye on the ones in my chevy..so far so good
     
  4. I got them on my 472 Cad motor for five years and no problem yet , I like them. Rags
     

  5. wrench9
    Joined: Jul 27, 2008
    Posts: 39

    wrench9
    Member
    from Canada

    Mine cracked in the same spot also on both sides and in between the tubes on my blown sbc I looked for a gasket leak for a while at first also then I found the crack which got bigger as the header got hot.Sanderson said it was a fuel mixture problem so no warranty. I have a innovative wide band digital o2 moniter I know my fuel mixture is correct although they fit well this will be the last pair of sandersons for me
     
  6. need louvers ?
    Joined: Nov 20, 2008
    Posts: 12,903

    need louvers ?
    Member

    I had a pair of small block Chrysler Sanderson tight tuck headers on the Plymouth for quite awhile and had the exact same cracks many times before I pulled them off and threw them as far as I could!! They must have made it 3/4 of the way down the ally!
     
  7. Triggerman
    Joined: Nov 18, 2006
    Posts: 578

    Triggerman
    Member
    from NorCal

    To answer your original question, if it is the mating flange to the cyl head that you are referring to then Stage 8 fasteners work pretty well and they are local to us.
     
  8. Roadsir
    Joined: Jun 3, 2006
    Posts: 4,018

    Roadsir
    Member

    I had no leaks with cheap block huggers. I think the gaskets and fasteners are key.

    I used Percy dead soft aluminum gaskets. On the heads I used stage 8 locking bolts that have the little stops and c-clips on them to prevent backout. On the collector I used steel lock nuts that have a few threads swaged.

    Good luck
     
  9. mj40's
    Joined: Dec 11, 2008
    Posts: 3,303

    mj40's
    Member

    I have a problem with my Sanderson block huggers. On both sides the sparkplug is too close to the header and burns through. It's on #5 and #8 cylinders. More so on #8 where the boot touches the header. I’m using Taylor wires and the short plugs will not make a difference here. I have not run them long enough to see any cracking. For the money I paid for these with ceramic coating, you would think they would be better designed.
     

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  10. Von Rigg Fink
    Joined: Jun 11, 2007
    Posts: 13,404

    Von Rigg Fink
    Member
    from Garage



    yeah i got the same problem..

    i ended up binking my pipe with a body hammer that had the point on it, so it gave room for the plug tip..sucks to have to do that.

    I think the cracking and seperation issues of this makers headers is directly related to how thin their mounting flanges are....just my 2cents
     
  11. saltracer219
    Joined: Sep 23, 2006
    Posts: 1,077

    saltracer219
    Member

    Dougs Headers, now owned by Pertronix makes a real nice block hugger that holds up real well.
     

  12. X's 2-I have the same problem with mine-I bought a set of Accell wires with the ceramic boots at the plug end to compensate for the clearance issue-kept burning the taylors-too bad ..I like those wires.
     
  13. 35mastr
    Joined: Oct 26, 2007
    Posts: 1,899

    35mastr
    Member
    from Norcal

    No cracks in them yet. Just always seem to leak where they seal at the heads. Never right away,but later on down the road and I am always needing to keep snugging them down.

    What sealer is best for these as I know gaskets arent required.
     
  14. greg32
    Joined: Jun 21, 2007
    Posts: 2,231

    greg32
    Member
    from Indiana

    The finest header gaskets I've ever used are Earls . Aluminum shim type gasket with replaceable graphite ceramic insertrs. Tighten them once and never again. If you take them off, replace the inserts and like new. I did use them some time ago with full length sandersons with their screwed up weld flange. Worked fine. They have various exhaust port shapes, make sure you get the right ones for your heads.
     
  15. 35mastr
    Joined: Oct 26, 2007
    Posts: 1,899

    35mastr
    Member
    from Norcal

    For the evening crew. Need to get this engine back togeher so the wife can have the garage back. Some of you are killing me.
     
  16. I'm running Sanderson Lime fires on my 32 with Rohl gaskets on the header and dump flanges. Allen cap screws on the header flange with no problems. The underneath exhaust is only supported at the back of the car which I think allows more flex and keeps from loading the header and dump flange when the engine torques. Got Sanderson rams horns on wifes 39. Back flange bolt on each side has to be tightened once a year. Don't know what gaskets. Whatever was on the car when we bought it in 06.
     

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