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making brushed aluminum look with a grinder?

Discussion in 'The Hokey Ass Message Board' started by 7808, Mar 23, 2009.

  1. 7808
    Joined: Mar 22, 2009
    Posts: 4

    7808
    Member
    from mn

    im building a bike, i couldnt come up with a color that seemed right for the frame and decided i liked the raw look with some clear to protect it from rust.

    then i got to thinking about the bar i used to work at had this cool pattern in the stainless steel top that looked like it was done with a grinder or somthing, anyone know anything about that? im thinkin i can just kinda go at it with a course brass brush on my angle grinder and see what happens, unless anyone knows a better way ?
     
  2. choppintops
    Joined: Dec 9, 2008
    Posts: 1,460

    choppintops
    BANNED

    You can use just about anything that will cut into the metal. Scotchbright pads, flapwheels,grinders. Practice on a few scrap pieces first. You can get some cool designs with practice.
     
  3. twofosho
    Joined: Nov 10, 2005
    Posts: 1,153

    twofosho
    Member

    I used to put a "brushed" finish on aluminum by replacing a buffing wheel with a 10" scotchbrite wheel. It didn't hurt that it was spun by a five horse motor. This might work on steel too, although a coarse wire wheel might work better.
     
  4. chitbox dodge
    Joined: Apr 25, 2005
    Posts: 598

    chitbox dodge
    Member
    from dunlap tn

    i used to make brushed finishes in steel and aluminum by just using 120 or so grit emory cloth and just keep my direction of scratch running in one way. kind of like draw filing. really you could use any grit like 220 or less, but it does kind of need to be course. just my .02.
     

  5. boldventure
    Joined: Mar 7, 2008
    Posts: 1,766

    boldventure
    Member

    I've seen some intersting effects using candy clears over different levels or degrees of sanding and grinding.
     
  6. Take a $1,99 2" wire cup brush from Harbor Freight.
    Spin it up to a grinder to get all the bristles same length.
    Chuck in drill press and using a uniform pattern and pressure
    apply your design to workpiece. It's called jeweling or
    engine turning? I just tried for first time yesterday and didn't
    look too bad.
     
  7. zman
    Joined: Apr 2, 2001
    Posts: 16,730

    zman
    Member
    from Garner, NC


    It's a lot easier to do with the right stuff, hell even a scotch brite roloc works better than a wire cup, and doing it aluminum with a wire brush will chew up the aluminum.
     
  8. For a brushed finish I've used flapwheels with good effect, but they can remove a lot of material in a hurry. Practice on some scrap first.

    [​IMG]


    If you're looking to make silly grinder marks and just "rat" it up for no apparent reason... um, don't. :D
     
  9. tommy
    Joined: Mar 3, 2001
    Posts: 14,757

    tommy
    Member Emeritus

    The guys that build stainless steel piping for dairies and the food industry use flapper wheels to match the brushed look of the stainless pipe after the elbows are welded on and the welds ground smooth. In this case the grain goes around the pipe as apposed to along the length of the pipe or a swirl pattern. For a frame, I'd go this route.
     
  10. bct
    Joined: Apr 4, 2005
    Posts: 3,154

    bct
    Member

    engine turning = overlapping circular scratches in a finish

    brushed aluminium = straight scratches running the length of the piece

    i've never done engine turning but for brushed aluminium i use my belt sander or even just a sanding block
     
  11. 7808
    Joined: Mar 22, 2009
    Posts: 4

    7808
    Member
    from mn

    i think engine turning was the term i was probly looking for. and it would be on steel. i think the straight lines of the brushed look would be hard/not turn out well on a frame, i dont know. ill probly expiement with flappers and brushes on the part of the frame im cutting off
     
  12. Shaggy
    Joined: Mar 6, 2003
    Posts: 5,207

    Shaggy
    Member
    from Sultan, WA

    We do some counter tops at my regular job, with a random pattern with a grinder and a 4" flexable sanding disk something like 60 to 120grt depending on job just hit it at random angles and in a random pattern, Dunno if that's what you're looking for or not
     
  13. 61TBird
    Joined: Mar 16, 2008
    Posts: 2,640

    61TBird
    Member

  14. gotwood
    Joined: Apr 6, 2007
    Posts: 264

    gotwood
    Member
    from NYC

    I think it was on the Sherwin Williams custom paint site that I just saw that they did a brushed look on silver paint. After they brushed it with a scotchbrite they took 3m powder guide coat and coated the surface. They then wiped down the surface leaving just enough to give it a sort of aged look. They then cleared right over the guide coat. I am sure it would work on bare steel and help blend in areas as a frame has a lot of nooks and crannies.

    There are also plenty of chemical finishes such as fake rust and gun blueing?

    Good luck!!
     
  15. choppintops
    Joined: Dec 9, 2008
    Posts: 1,460

    choppintops
    BANNED

    If its engine turning, find an old valve and glue sand paper on it if doing steel or scotchbright if aluminum and do it on a mill or drillpress.
     
  16. ZMAN;
    perhaps the scotch brite roloc that I used was coarser than yours or maybe
    my cup brush was softer! My results were the scotch brite scratched a lot
    more than the brush so thats the route I'll take. Purty is as purty does.
    Buffalo Bill.
     
  17. triplexkustoms
    Joined: Dec 29, 2005
    Posts: 327

    triplexkustoms
    Member

  18. Shifty Shifterton
    Joined: Oct 1, 2006
    Posts: 4,964

    Shifty Shifterton
    Member

    Wrap the tubes with duct tape like a barber's pole, then brush the exposed portion by hand instead of with a machine. Then wait for the clear over bare metal durability issues that will result. Good luck
     
  19. This is what the guy thinks he wants. Same as the shitty Pacific bicycles at Wal-Mart.
     

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