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Skill Center ’54 Chevy Build

Discussion in 'The Hokey Ass Message Board' started by zero to fear, Jul 8, 2007.

  1. Mizlplix
    Joined: Jan 8, 2007
    Posts: 170

    Mizlplix
    Member
    from S/W USA

    I see a little NASCAR influence in your work. (The a-arm plate and the strut type front end) Very clean.

    Good luck, MIZ
     
  2. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
    Member

    [​IMG]
    We have spent a lot of time making the cage a bolt-in application. The door bar assembly that you see has machined plugs in the end of fitted tubes with sleeves welded through the main bars so they can be bolted with 1/2-inch shoulder bolts.
     
  3. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
    Member

    [​IMG]
    Two 1/2-inch shoulder bolts are bolted through the factory cross-member tying the roll bar into the structure of the car.
     
  4. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
    Member

    [​IMG]
    To get additional clearance for the drive shaft and the automatic transmission we opened the tunnel to 8” wide. One of the students is using a clamped flat bar to grind the edge of the tunnel perfectly straight.
     
  5. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
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    [​IMG]
    The tunnel was widened and brought back at a consistent angle for auto transmission clearance
     
  6. zero to fear
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    Posts: 90

    zero to fear
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  7. zero to fear
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    zero to fear
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  8. patgizz
    Joined: Jun 14, 2007
    Posts: 86

    patgizz
    Member
    from cleveland

    awesome build! i am running 245/45/17 all around on my 54 with no issues, and i could do a 275/40 all around on the back if cragar made soft 8's with more than standard backspacings.

    i too took out the firewall ribs/mounts completely. allows for plenty of header room and i can unbolt the starter and pull it out the top to change it.
     
  9. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
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    [We had to adhere to some wants of the car owner:
    1. He wanted to be able to take the body off the chassis.
    2. He wanted extra wide tubs so if he ever wanted wider skins they would fit.
    3. He also wanted a rear seat.

    With this in mind we took the ring roller and .049 1 1/4” tube and created inner fender reinforcements connected side to side they bolted to the frame.
     
  10. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
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    The rear seat pan attached at the floor and at the speaker panel fitted between the fender rings.

    [​IMG]
     
  11. zero to fear
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    zero to fear
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  12. zero to fear
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    zero to fear
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  13. zero to fear
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    zero to fear
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  14. zero to fear
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    zero to fear
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    The bracing that is welded in to the seat is 1” x 1” x .049 and the ‘X’ bracing is ½” x 1” x .049 tube reinforcements. A trunk panel between the fuel cell and rear firewall sets between wheel-well rings, and is welded to the .049 x 1 ¼” tubing rings.
     
  15. zero to fear
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  16. zero to fear
    Joined: Dec 30, 2006
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    zero to fear
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    We had a couple of extra framing pictures in another group. This will give a little bit more detail to were we started. The two aluminum strips that you see are put in place as a template for the seat pan, and the frame is then fitted to the templates.

    [​IMG]
     
  17. zero to fear
    Joined: Dec 30, 2006
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    zero to fear
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  18. zero to fear
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    zero to fear
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  19. zero to fear
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    zero to fear
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  20. zero to fear
    Joined: Dec 30, 2006
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    zero to fear
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    A good friend of mine told me of a horror story where a lowered ’53 had a flat with a set of Corvette wheels on it. On I-40 they had to literally drop the rear end to change the tire so we decided to open the wheel wells upward 2”.

    First using the ziz wheel the student cut the qtr. out, by cutting on the edge of the wheel opening we cut out the old inner fender.

    [​IMG]
     
  21. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
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  22. zero to fear
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    zero to fear
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    You can see all of the factory inner panels fell out.

    [​IMG]
     
  23. zero to fear
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    zero to fear
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    The students then measured and broke a piece of 18 gauge 3/4 x 1/2 then began to shrink and stretch until it fill the opening perfectly.

    [​IMG]
     
  24. zero to fear
    Joined: Dec 30, 2006
    Posts: 90

    zero to fear
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    Cleco’s were used to line up the edge as the fitting process was continued.

    [​IMG]
     
  25. zero to fear
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    zero to fear
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  26. zero to fear
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    zero to fear
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  27. zero to fear
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  28. zero to fear
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  29. zero to fear
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  30. zero to fear
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    zero to fear
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    Cleco’s were used to line up the edge as the fitting process was continued.

    [​IMG]
     

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