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Technical The Lost Art Of Lacing Cable

Discussion in 'The Hokey Ass Message Board' started by Ryan, Jul 20, 2022.

  1. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,257

    Ebbsspeed
    ALLIANCE MEMBER

    I installed Central Offices (telephone exchanges, whatever you want to call them) from 1975 until the early 80's, and laced hundreds of miles of dozens of different cable sizes. We used waxed nylon rather than waxed linen, which was used in earlier (traditional?) years. I developed some thick callus in odd places on my hands. I never took any pictures because I didn't think it was anything special, just something that was a part of the job.
     
  2. Truckedup
    Joined: Jul 25, 2006
    Posts: 4,660

    Truckedup
    Member

    I was a union construction wireman...We were shown how to do it and more importantly, how to route wires to avoid stress and unecessary length ....But most of the work was conduit and wire..Big pipe, big wires, big deal..
     
    alanp561 likes this.
  3. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,257

    Ebbsspeed
    ALLIANCE MEMBER

    It'll definitely be laced. With 45 year old cord that United Telecom bought.
     
  4. shivasdad
    Joined: May 27, 2007
    Posts: 584

    shivasdad
    ALLIANCE MEMBER
    from Texas

    IMG_20131112_140141_285.jpg
    1959 Fiat 500 done quite a few years ago, but the wiring and lacing was fun. First and last time, so far. Used cloth covered wire and did it from scratch using some of the same tutorial pics that have been posted.
     
    Ned Ludd, stanlow69, alanp561 and 3 others like this.
  5. Harv
    Joined: Jan 16, 2008
    Posts: 1,000

    Harv
    Member
    from Sydney

    Beautiful work.

    Makes me think of an old Abarth fitter in a flat cap and shirt sleeves, cigarette dangling, leaning over to neatly lay that harness in place.

    Cheers,
    Harv
     
    Ned Ludd and shivasdad like this.
  6. My '32 Roadster doesn't have many cables, so I kept it simple though tidy throughout the car like this upload_2022-7-23_16-32-40.jpeg

    upload_2022-7-23_16-33-20.jpeg

    upload_2022-7-23_16-33-53.jpeg

    1mm cotton lacing and bee wax
     
    Ned Ludd, fauj, firstinsteele and 2 others like this.
  7. Hopefully no cigarette dangling next to the tank ;-)
     
  8. We had a new harness design at work years ago. It called for Nomex lacing tape, this one was white with black specs in it. The lady who laced it up used our regular black waxed stuff. She had a canary when I showed her in the work instructions what she should have used, down to the part number and description. Good times.
     
  9. alanp561
    Joined: Oct 1, 2017
    Posts: 4,647

    alanp561
    ALLIANCE MEMBER

    Nice work, makes it look finished.:)
     
    shivasdad likes this.
  10. banjeaux bob
    Joined: Aug 31, 2008
    Posts: 6,638

    banjeaux bob
    Member
    from alaska

    My father in law was a telephone man. He gave me a spool of that waxed cord. I used it from time to time....and lost it in a move somewhere along the line.
     
  11. I learned this while in the Marine Corps working on Dragon weapon systems and their test equipment. Of course every damn wire in the things was white... the waxed string @Roothawg showed was our go-to standard tool of the trade. We generally used a soldering iron to gently melt the wax to lock a knot in. Working for an obsessive boss that had an eye for how things were 'supposed' to look was not only frustrating, but also helpful in the long run. It certainly helped reinforce the idea, that if looks right, it probably is. I've not had to use this skill in quite a while due to a career change, but seeing this post was very nostalgic for me! Thanks Ryan!
     
    bobss396 and alanp561 like this.
  12. MIL-T-43435 is the basic mil-spec lacing cord used just about anywhere in defense work. The spec itself is vast. I have even seen where TWO different lacing has been used within a single cable or harness. We put the halt on that for new designs after I put up a stink about it. Sheer lunacy.
     
    fauj likes this.

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