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Technical Mechanical fuel injection question.....

Discussion in 'Traditional Hot Rods' started by 6sally6, Apr 6, 2022.

  1. 427 sleeper
    Joined: Mar 8, 2017
    Posts: 2,896

    427 sleeper
    ALLIANCE MEMBER

    I know they're a P.I.T.A. on the street but I'd fight that S.O.B. tooth and nail just for the look, and be kicking myself in the ass everytime I started it!!! Just goes to show you how F@#$%d up I am!!! :eek::rolleyes::confused:
     
  2. Harv
    Joined: Jan 16, 2008
    Posts: 1,000

    Harv
    Member
    from Sydney

    I rebuilt a Lucas unit a few years back as a learning exercise. They are a timed injection unit, which sends pulses of fuel to each cylinder when needed. This is different to the constant flow of a Hilborn/Enderle/McGee/Crower system.

    The Lucas street units use engine vacuum (via a diaphragm) to change the mixture, unlike the other systems where a pill change is required. The vacuum unit has a mechanical override that acts as a choke, allowing easy cold starts. The Lucas race-only units do away with vacuum system and instead use a simple mechanical cam to change mixture.

    Cheers,
    Harv
     
    gimpyshotrods likes this.
  3. jimmy six
    Joined: Mar 21, 2006
    Posts: 14,929

    jimmy six
    ALLIANCE MEMBER

    They are the simplest fuel system I know of . Not super friendly on the street but with a small tank near the front of the car with a Holley float bowl on the side to feed the FI mechanical pump and a fitting for the bypass return. Your stock fuel pump can feed the added small tank or use an electric pump.
    Once the barrel valve is set and you find the correct bypass “pill” as long as you don’t change elevation to much they're fun.
     
  4. Hollywood-East
    Joined: Mar 13, 2008
    Posts: 1,998

    Hollywood-East
    Member

    Nope... I'm Rite There with ya...
    I will have this, in a flat fender Gayla Jeep!
    Going to run the mag. Drive, looking For the pump now... It'll be my 3rd blower motor, Other two worked mint on carb's..
    Have to do injection, An the it doesn't work... Intrigue's me
     

    Attached Files:

  5. Mike Lawless
    Joined: Sep 20, 2021
    Posts: 516

    Mike Lawless

    I've run MFI on my OT drag racer for more than a dozen years. I had a short flirtation with EFI on it. Being an old school guy, I just didn't wanna learn it. MFI is something I understand. I learned about it long ago, running on a 440 Dodge back in the 80s. My current system is quite complex as it runs eight nozzles on a turbocharged four cylinder engine. It's making just shy of 500hp out of 135 cubic inches.
    The primary nozzles are small, and I run an idle pressure control valve. This keeps the idle fairly clean. The secondary injectors come in at boost. A boost/pressure regulator allows increased fuel pressure to open the secondary fuel valve, and those nozzles start squirting fuel.
    Higher fuel pressure with smaller nozzles is a good thing. It's really ALL about the fuel pressure. The nozzle size, coupled with the bypass jet is the pressure control. The higher the pressure at the nozzle, means you get a finer atomized spray rather than fuel just dribbling out.
    Although I run on methanol, I think my system is as streetable as MFI gets. It rarely ever goes out of tune, but methanol is a very forgiving fuel. The "streetability" is due to the idle pressure control. A lot of guys don't run it or even understand it.
    The beauty of MFI is the only thing that really screws it up once it is tuned is crap in the system. The fuel pump will lose a bit of efficiency over the long haul. I've made three bypass jet changes in the last ten years. And, the car is consistent. Consistent enough to run only a few hundredths difference on any given day. How many guys with a stick shift car can say that?
    Another positive is that my son, who currently campaigns the car, is an EFI tech at an aftermarket manufacturer. He is sticking with the mechanical injection and learning about it.
     
  6. Stan Back
    Joined: Mar 9, 2007
    Posts: 2,214

    Stan Back
    Member
    from California

    "That is fine for a drag car, but downright terrifying on a road-race car, and nearly impossible to use on the street."
    Monza & Roadster.jpg
    Well, I drove this one as my only car for about 4 years and then for another 30 years off and on. I guess I read the same recipe that JD gives -- or figured it out myself. Here's 60 miles up to El Mirage in the 90s. I think it ran better than the cross-ram 6-pot that proceeded it.
     
  7. 6sally6
    Joined: Feb 16, 2014
    Posts: 2,467

    6sally6
    Member


    :eek::eek::eek:..........trick!!
    6sally6
     
  8. gimpyshotrods
    Joined: May 20, 2009
    Posts: 23,333

    gimpyshotrods
    ALLIANCE MEMBER

    Like I have said, just a handful of folks.
     
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  9. 427 sleeper
    Joined: Mar 8, 2017
    Posts: 2,896

    427 sleeper
    ALLIANCE MEMBER

    It's like a line in the sand... :cool: That's what intrigue's me... ;)
     
  10. gimpyshotrods
    Joined: May 20, 2009
    Posts: 23,333

    gimpyshotrods
    ALLIANCE MEMBER

    Thermo-time switch.
     
  11. Harv
    Joined: Jan 16, 2008
    Posts: 1,000

    Harv
    Member
    from Sydney

    The Holley float-bowl trick is a neat one. Good for injection, but also good to provide atmospheric pressure fuel to run motorbike carbs (like Amals... the setup below is for running Amals on a Holden inline 6).

    Fuel tank prep.jpg
    Fuel tank.jpg

    Note the rollover valve installed in the filler cap. Apologies for using a shiny aluminum tank... give it a few weeks worth of abuse and it won't look so shiny :)

    Cheers,
    Harv
     
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  12. Hollywood-East
    Joined: Mar 13, 2008
    Posts: 1,998

    Hollywood-East
    Member

    I hope more people chime in for street use..
    I've read several thread's about street use..
    There is a lot of info here hiden in thread's
     
    Desoto291Hemi likes this.
  13. Mike Lawless
    Joined: Sep 20, 2021
    Posts: 516

    Mike Lawless

    The surge tank is a great addition. But the Holley float bowl makes it unnecessarily complicated. The MFI fuel pump does need a short fat feed hose, and the surge tank accomplishes that. But rather than the float bowl, a sealed tank with a return line from the top back to the main tank works better IMO. This also keep the transfer pump cooler because it's not dead heading, and the fuel is continually run through the filter
     
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  14. Hollywood-East
    Joined: Mar 13, 2008
    Posts: 1,998

    Hollywood-East
    Member

    So would a sealed moon tank work for this? Returning to the main?
     
  15. Mike Lawless
    Joined: Sep 20, 2021
    Posts: 516

    Mike Lawless

    Yes. You can use anything for a surge tank. It needs an inlet fitting for the transfer pump to fill it, a return fitting, and the main feed fitting to the injector pump. That one should be big and short.
    Just put the return at the top of the surge tank. Once the transfer pump fills it, it will simply return the excess to the main tank.
     
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  16. DDDenny
    Joined: Feb 6, 2015
    Posts: 19,265

    DDDenny
    Member
    from oregon

  17. jetnow1
    Joined: Jan 30, 2008
    Posts: 2,158

    jetnow1
    ALLIANCE MEMBER
    from CT
    1. A-D Truckers

    I can remember people removing the early corvette injection for the factory dual setup or even the single four setup
    as most mechanics could not tune the injection setup. The carbs were familiar and often ran better as they were correctly set up.
     
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  18. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 2,320

    19Eddy30
    Member
    from VA

    The Holley tank option , It Only purpose when using a Secondary tank ,
    Holley bowl is so it does not over fill from secondary tank and pump, Main line on primary tank Gravity feeds the mechanical cam or belt driven pump.
    (Main tank Must be Vented to correct size for main feed line size)
    MFJ is very simple , But when it comes to ""Street use"" a lot of thought & experimenting to accomplish, It cam be done, but DoNot think its a bolt On & Go , & most will try to adjust all adjustments when cold , Best way is to a-just @ operation temp , because of expansion, Will Run like crap until temp/expansion is reached,
    Methanol/Alcohol is more forgiving than running Gasoline, ( Air temp , humidity / water grains)
    Keep Nots
     
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  19. DaveyJonez
    Joined: Feb 20, 2006
    Posts: 518

    DaveyJonez
    Member
    from Houston

    6A3C00BF-536A-4054-8180-B1EE50005BC5.jpeg F73BFA09-3A51-48E2-97AA-ECED92DC7278.jpeg 69DE694F-1785-4460-BDD8-2F1F240FCEAC.jpeg FDB13ED7-777D-4E5F-B520-F1241F6C4268.jpeg 376A6577-6510-4D05-8154-B317D1308C1F.jpeg I’ve done it, had a blast- drove it all over one summer. Hell, I even got caught up in s congress traffic on Saturday night at the roundup for an hour and a half one year. It can be a pain in the ass for sure though. It would absolutely shred those Hurst slicks.
    D2577869-5DFD-4527-A42C-F271764B8DB9.jpeg
     
  20. I think some basic definition and function may help those learning about mech injection. Please note I am far from an expert and what I have learned is by helping others.
    1. MFI as most are discussing here stack injection type is a constant fuel flow. Fuel is proportional to rpm, as the pump is driven off crank or cam and is directly proportional to rpm.
    2. The "pill" is a bypass that controls the fuel pressure in the system. You have 8 nozzles and one pill that has a hole that leak the fuel out (under pressure). The nozzles are fixed flow, so to change the air/fuel ratio you put a smaller (higher pressure) or larger (lower pressure) hole in the pill. For more significant changes you have to change all 8 nozzle sizes.
    3. The barrel valve is best thought of as a variable flow valve. As the barrel valve opens, it allows more fuel. The ramp in this barrel valve is what is tricky to get set up. Especially for the street.
    4. Because the system is constant flow of fuel from the proportional fuel pump at least as far as the basic design, even with the barrel valve having some bit of control over the fuel flow, this makes it hard to get an even air/fuel ratio on the street with varying rpm and vacuum levels.
    5. Because of number 4, most fuel injection in racing are basically adjusted for idle and WOT. The mid-throttle range is not of as much concern. However that is where majority of the street driving is done.

    You can sort of think of MFI as a 2D map of rpm to air/fuel ratio. Whereas sort of think EFI is a 3D map of rpm to air/fuel to vacuum. This isn't exact, but it helps to understand the difficulty of why stack injection type MFI is hard to run on the street. It's 2D in a 3D world. At least that helps me understand the limitations of MFI. Stack injection is a system that works best as a WOT design, with some idle capability. Mid throttle is where it is hard to make it work.
     
    Last edited: Apr 9, 2022
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  21. dreracecar
    Joined: Aug 27, 2009
    Posts: 3,476

    dreracecar
    Member
    from so-cal

    Depending what type of fuel is being used. Gas burns as a vapor so you want the nozzles high on the intake stream so that the droplets can mix with air coming in. On the other hand, Alcohol burns as a liquid and want the nozzles as close to the intake valve as possible It really does not need to mix with the air coming in, the air is just there to fill the void and boost compression
     
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  22. I have been running Rochester fuel injection since 1963......do all my own work, tuning, etc. - on 315 HP 283s, and 375 HP 327s. Rochester is a constant flow system.......nozzles direct fuel into the intake runners above the intake valve. All my Rochesters have been trouble-free for thousands of miles........on non-ethanol gasoline. E-10, E-15, and E-85 will do bad things to these units.

    I also have modified a mechanical Hilborn injection system for my son's 302 Trans-Am engine. It also is a constant flow system, unlike timed injection for diesels and the new Chev direct injection engine......injection into the cylinders/combustion chamber. My son's car is extremely street-friendly.......very docile around town, but with instant throttle response. It has a custom barrel valve, by-pass start-up electric pump, on-board wide band exhaust gas analyzer, and a Dial-A-Jet (10 pills) for on-board adjustments (not needed often), among a few other bits and pieces I designed and made. We put together a calibration chart that uses ambient temp, humidity, barometric pressure for set-up and weather changes.

    '40 deluxe coupe - 327 FI engine.jpg '55 Chev 283 (fuel injection).jpg may 17 2009.1.JPG may 17 2009.7.JPG june 3 2007.10.JPG
     
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  23. saltflats
    Joined: Aug 14, 2007
    Posts: 12,602

    saltflats
    Member
    from Missouri

    Here's a Crower with two locations for the nozzles.
    20220409_142548.jpg
     
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  24. Stan Back
    Joined: Mar 9, 2007
    Posts: 2,214

    Stan Back
    Member
    from California

    I put some real high nozzles on my Bonneville Street Roadster one year. Didn't run any better, maybe a little worse. At high speed it sucked a significant amount of 110 race gas out the top and out the back of the hood. Looked like a pink flame job ready to be ignite.

    (One run that year.)
     
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  25. Gofannon
    Joined: Feb 8, 2007
    Posts: 927

    Gofannon
    Member

    How many sleepless nights would it have taken to design the Kugelfischer Injection? Good grief.
     
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  26. 427 sleeper
    Joined: Mar 8, 2017
    Posts: 2,896

    427 sleeper
    ALLIANCE MEMBER

    I gotta tell 'ya, that's one sexy bitch! Is that the 2 1/16" manifold or the 1 13/16" manifold?:cool:
     
  27. Agree, completely Bad Ass!
     
  28. Hotrodart ,

    Tell your son,,,,that can’t be done ,,,,,it will cause an uneasy time,,,space ,,,,,out of balance,,,,,the world might end .
    There are experts here that have adamantly proven it will not work on the street !
    So just give up and admit failure,,,,,,and get the universal space wobble joint back in tune .

    Lol,,,,,,,beautiful hot rod !
    Tell your son I am proud of him !
    Yes,,,it can work !

    Tommy
     
  29. Thanks.......yes, there are lots of naysayers on this board, but it's really not that hard if you have some engineering knowledge and a modicum of skills. We did all the work ourselves.......zero outside help (except for some elderly guidance......see below). But...he is a "rocket scientist" for NASA........ These guys think they can bolt on a mechanical system right out of the box and do 9 second quarter miles in a 3800 pound car! Well, they all get frustrated when their engine runs like crap and sell off the FI stuff and then claim it can't be done.

    I got zero help from the drag strip guys......all they know is WOT. It was the roundy-round guys who showed me a few of their "secrets"........what needs to be done to allow for partial throttle and throttle shut down.....setting the butterflies all exactly the same (hot)......and fine tuning for weather conditions......great group of guys.
     
  30. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 2,320

    19Eddy30
    Member
    from VA

    [QUOTE="hotrodart, post:

    I also have modified a mechanical Hilborn injection system for my son's 302 Trans-Am engine. It also is a constant flow system, unlike timed injection for diesels and the new Chev direct injection engine......injection into the cylinders/combustion chamber. My son's car is extremely street-friendly.......very docile around town, but with instant throttle response. It has a custom barrel valve, by-pass start-up electric pump, on-board wide band exhaust gas analyzer, and a Dial-A-Jet (10 pills) for on-board adjustments (not needed often), among a few other bits and pieces I designed and made. We put together a calibration chart that uses ambient temp, humidity, barometric pressure [/QUOTE]





    That the Key Barrel Val spool shape/grind , Can you share or have a pice of the Ramp on spool ?
    I never used a Hillborn Barrel Valve, is it like a Enderle ( spool) I always used the K style barrel valve with 16-24 nozzles
     
    Last edited: Apr 9, 2022
    elgringo71 likes this.

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