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Technical Ceramic coating intake manifolds-powdercoaters I have a question

Discussion in 'The Hokey Ass Message Board' started by Roothawg, Jan 12, 2020.

  1. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    I have a Caddy intake I was pondering ceramic coating. I was wondering if I could coat over any type of a filler etc?

    I was wanting to polish it to a show shine, filling any imperfections etc. Not sure what would stand up to the heat, while coating? I will polish it as best as possible, but how do the professionals deal with pits etc? I haven't mastered welding aluminum, so I am hesitant to tackle that aspect.
     
    Last edited: Jan 12, 2020
  2. Mike VV
    Joined: Sep 28, 2010
    Posts: 3,040

    Mike VV
    Member
    from SoCal

    Sure, as long as the filler is a metallic.
    Steel, brass, etc.

    Of course no plastic fillers..!

    Mike
     
  3. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    I can only speak on the Hot jet coating. Ceramics will take more heat then powder. The aluminum pigmented Hot jet, the pigment settles to the bottom rapidly. You could use this binder and pigment as a paste to fill in deeper pitting. Stir it ,shake it and apply with a gravity touch up gun.
    You then can bake it or let it air dry or let it air dry for 48 hours. Gently polish it with number 000 steel wool followed by metal polish.

    PS you can pour gasoline on it polish it with copper brush. I love winding you guys up but this is what they did 25 years ago with ceramic. I hope this helps
     
    Last edited: Jan 13, 2020
  4. You can powder coat, I did it on my exhaust manifolds and am well pleased at how well it has healed up. HRP
     

  5. If your going to have it coated.....IF...... Don't bother with the polish,just smooth it out the best you can,and you'de be happy with.... Now- for severe pitting= If it's extreme,and bugs to know it's there, then might have to have it filled in in area's,then re-smooth......
    it's all about the "look".......
    A competent coater can be a lil "heavy" in some places per direction to fill in imperfections........
    All about what you want/spend/time/results..........
    just food for thought.
     
  6. If ya do real ceramic the brass may not work.
    Ask the folks doing the coating what will work or not.
     
  7. I did not coat this intake manifold myself, but did have it done. It was rough cast with no smooth surfaces, but came out nice and smooth after ceramic coating. I am happy with the look, but it would have come out nicer if the manifold was sanded smooth before coating. 0905152149.jpg
     
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  8. jimmy six
    Joined: Mar 21, 2006
    Posts: 14,929

    jimmy six
    ALLIANCE MEMBER

    A shop near me applied a high temp coating in the crossover where the exhaust went thru and cleared the rest... still looked good when I sold it. 3-2 yblock
     
  9. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    I'm sorry I misunderstood I thought you wanted to do it yourself
     
  10. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    I have done a few that were brand new and polished them myself, then had them coated.

    This one is a 60’s Weiand dual quad for the Caddy motor. It has seen some abuse over the years. I have been trying to remedy a lot of it. I’ll post a pic tonight.
     
  11. Cosmo49
    Joined: Jan 15, 2007
    Posts: 1,555

    Cosmo49
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  12. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    That intake ended up just getting polished. I haven’t coated it yet. Not sure if I will on this one.
     
  13. Moriarity
    Joined: Apr 11, 2001
    Posts: 31,159

    Moriarity
    SUPER MODERATOR
    Staff Member

    I may be an old stick in the mud, but that ceramic coat doesn't look right to me, It doesn't look like polished aluminum and it doesn't look like chrome. I think you are better off not coating it if you care anything at all about trying to make it period correct looking....
     
  14. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    I concur. The ones I have done in the past were more for a utilitarian role on a driver that I didn't want to worry about cleaning. The ceramic coatings have their own issues though. It dulls after time. They require a little polishing, not as much as just plain polished, but they aren’t maintenance free.
     
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  15. My powdercoating experience is that any epoxy-based 'filler' (and all of them are) will show after coating if it's got any thickness. The problem as far as I can tell is the filler and aluminum don't have the same expansion rate and under cure heat the border between them will show up as a 'line'. I've gotten mostly around that by doing multiple coats and sanding between them, but never fully eliminated the seams.
     
  16. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 12,375

    Bandit Billy
    ALLIANCE MEMBER

    This is a close up of the intake on my Desoto Hemi. It is a hot heads manifold that I ground all of their casting numbers and name off of, softened the corners a bit and smoothed the casting. Then I shot it in high temp ceramic 2K hardened gloss black from Eastwood. This is after cam burn-in and other being a bit dusty, looks nice and the price was right!
    upload_2022-2-23_11-34-47.png
     
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  17. indyjps
    Joined: Feb 21, 2007
    Posts: 5,377

    indyjps
    Member

    The one intake I stepped up and spent $ to powder coat got a 3 inch long crack in the powder right in front of the manifold after less than a summer of use. SOB.

    Not saying it will happen to you. I'm not doing anymore of them.
     
  18. H380
    Joined: Sep 20, 2015
    Posts: 484

    H380
    Member
    from Louisiana

    BJR likes this.

  19. I own a powder coat shop, been doing it for 15 years. The only way you will get a crack like that in the finished powder is if its "under" cured. Sounds like whoever coated your manifold didn't cure it out long enough. When I do manifolds I usually cure it out between 30-40 minutes. A lot of coaters will run the final cure to like 15 minutes if the powder manufacture calls for like 400 degrees @ 15 minutes, that doesn't mean its fully cured out! When we used to have booths set up at shows, we powder coated thin pieces of aluminum blanks and when someone ask how durable powder coat was we would wack the samples with a hammer and fold it in half in the palm of my hand and the coating would never crack apart. Its all in the prep and making sure its cured out long enough!
     
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  20. j hansen
    Joined: Dec 22, 2012
    Posts: 5,503

    j hansen
    Member

  21. BJR
    Joined: Mar 11, 2005
    Posts: 9,915

    BJR
    Member

    I didn't know you wore a turbine!:p:D
     
  22. Roothawg
    Joined: Mar 14, 2001
    Posts: 24,594

    Roothawg
    Member

    This thread was started. A couple years ago. I had the intake polished. It looks pretty good. I tend to collect manifolds, get them polished then change my mind and buy a different one.

    2BCC2860-37E0-48D2-92DF-E3FCCF5B61C6.jpeg
     
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  23. ekimneirbo
    Joined: Apr 29, 2017
    Posts: 4,281

    ekimneirbo

    Can you put a clear powder coat on after one is polished?
     
  24. Yes you can, I have done it before. As long as any buffing/polishing compounds are removed from the surface before the clear is applied. A super durable clear or an epoxy clear would be what I would use for a top coat
     
    ekimneirbo likes this.
  25. You can, but I wouldn't. First, any clear coating you put over polished aluminum will tend to dull the finish. How much will vary with material used. And that not even the bad part. The bad is if there's any break or flaw in the finish, corrosion will get under it and the only way to fix it is fully strip and repolish. That's not a if, it's a when. Plus powder doesn't stick well to polished surfaces, particularly aluminum, so lifting/peeling can happen.

    And while powdercoat is very resistant to most automotive fluids, it does stain. Same fix as above.
     
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  26. Rand Man
    Joined: Aug 23, 2004
    Posts: 4,878

    Rand Man
    Member

    Just want to clarify; the ceramic coating in question is designed for high temperature applications. Regular powder coat won’t stand up to the heat on the exhaust crossover port (assuming you have one). I I will melt, and look like crap.
     
    ekimneirbo likes this.

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