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Projects My 1935 Ford Five Window build.

Discussion in 'Traditional Customs' started by emil, Jan 11, 2021.

  1. Itchy-Pit
    Joined: May 7, 2008
    Posts: 513

    Itchy-Pit
    Member

    Very impressive. Following!
     
    emil likes this.
  2. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_2741.JPG

    So today I noticed something I had missed, I got a kink in the driver side door.

    IMG_2743.JPG

    So I had to do a little pie cut on the inside and fold it over a little bit.

    IMG_2745.JPG

    Got way better, still a little filler needed but I’m okay with that.
    Good enough as they say.

    I’ve had so much to do at my day job lately so progress is slow, roof is almost finished but it’s all the little stuff left.

    Might lift the body and start working on the frame instead to get a break from all this hammer and dolly work.


    Skickat från min iPhone med H.A.M.B.
     
    Stogy, brEad, hfh and 3 others like this.
  3. old hickory
    Joined: Apr 18, 2021
    Posts: 17

    old hickory

    Thanks for taking time to document. This gives tons of inspiration.
     
    Stogy, chryslerfan55 and emil like this.
  4. old hickory
    Joined: Apr 18, 2021
    Posts: 17

    old hickory

    Outstanding craftsmanship.
     
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  5. old hickory
    Joined: Apr 18, 2021
    Posts: 17

    old hickory

    Can’t wait to see next steps
     
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  6. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_3123.JPG IMG_3165.JPG IMG_3125.JPG IMG_3126.JPG

    Progress has been slow lately, lots of work to do on other projects and at my day jobs.

    Managed to make a few pieces the other day tho.

    Hope to start patching this up these upcoming weeks so I can lift the body and work on the chassis.
    Got really bored with this so I need a change of scenery for a bit before I finish up the door jambs and all that detail work.


    Skickat från min iPhone med H.A.M.B.
     
    Stogy, brEad, chryslerfan55 and 3 others like this.
  7. 31wrecker
    Joined: Apr 27, 2021
    Posts: 33

    31wrecker
    Member

    Great build. The metal work is outstanding.
     
    Stogy and emil like this.
  8. Wild guess, the little one is your project inspector, right?


    Sent from my iPhone using H.A.M.B.
     
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  9. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    Haha, yes.
    Its all for him and he keeps me on my toes.


    Skickat från min iPhone med H.A.M.B.
     
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  10. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    5D355C93-D98F-46F5-80D9-E49507829EF1.jpg

    Today I got some sheet metal welded in and took the radiator off to check if the engine will turn and it did very easily!

    I’m still very busy with other work right now but I find a few hours here and there to make stuff happen in this.


    Skickat från min iPhone med H.A.M.B.
     
  11. Great work
     
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  12. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_3773.JPG IMG_3794.JPG

    I haven’t been in my garage for about a month now I think, I haven’t gotten any real work done that’s for sure.

    Kicked off at work so I have too much to do and I have taken on a few other projects that need to take priority sadly.

    Today I did get some of the engine cleaned up and torn down.
    One valve was stuck but got loose real easy.


    Skickat från min iPhone med H.A.M.B.
     
    Stogy, Nailhead A-V8, hfh and 4 others like this.
  13. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_4242.JPG IMG_4245.JPG IMG_4248.JPG IMG_4252.JPG

    Its sometimes tricky to lift a body off by yourself, but it’s not impossible.

    Sorry for the lack of updates but I’ve had so much work to do I haven’t been able to do anything in my garage for weeks.

    IMG_4427.JPG 02E7D9E1-30DB-4AE6-9A15-08D61F8B9E4F.jpg

    I had two good days and got everything disassembled and sent to sand blasting.
    Hopefully I pick it up again today so I can start repairing the frame, paint and put it back together.
     
  14. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_4865.JPG IMG_4866.JPG

    Clean but crusty.

    187DD823-1317-4B16-981A-55FB4935A70A.jpg

    Planned out my sweep and kick up over the rear axle. I’m planning on using the original spring so had to make room for that and enough room to move the spring up a bit to get it sitting right.

    IMG_5005.JPG IMG_5008.JPG IMG_5010.JPG IMG_5012.JPG

    Had my local steelyard fold up some rails.

    Here is the old piece

    IMG_5013.JPG

    Got this welded in and started planning the sweep and boxing.

    IMG_5022.JPG IMG_5020.JPG IMG_5025.JPG IMG_5027.JPG
     
  15. rockable
    Joined: Dec 21, 2009
    Posts: 4,449

    rockable
    ALLIANCE MEMBER

    Those pictures remind me of one of my favorite sayings. "There is truth in sandblasting." :D
     
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  16. Wow, that frame was toast. I admire your perseverance.
     
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  17. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    Yeah, it was pretty rough.
    Just in the middle tho, front and rear was really solid, along with the x-member for the most part.
     

    Attached Files:

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  18. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_5093.JPG IMG_5095.JPG

    Started boxing up the sweep/kick up today. Needed to get the repairs in first before I started remodeling the rear.

    I didn’t want to spend a full day bracing up the frame so felt easier to first repair and then modify.

    IMG_5099.JPG

    I don’t think my son agrees.
     
  19. ChuckleHead_Al
    Joined: Mar 29, 2004
    Posts: 2,003

    ChuckleHead_Al
    Member

    Amazing work, digging the progress you've been making, it's tough with a family and full time job, I totally understand.
     
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  20. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_7435.JPG IMG_7434.JPG IMG_7436.JPG IMG_7425.JPG IMG_7430.JPG IMG_7151.JPG

    Here are some pieces I got done last week.
    Finishwelded the frame and made it smooth.

    Now most of the work is done on the frame and I’ll start painting bits and pieces next week and assembling the chassis again before bringing in the body from the cold.

    Sorry for my lack of updates but having a one year old in the summer along with a few hole bunch of work made for little time in the garage.
     
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  21. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_7662.JPG IMG_7664.JPG

    Today I started working on running boards and fenders, I had to repair most of the frame so I didn’t have a lot to work with so had to work out and measure where to drill all the mounting holes.

    IMG_7670.JPG IMG_7665.JPG IMG_7673.JPG

    Now to repair/rebuild these consoles to go on the outside of the frame, and put them back.

    Also time to slather some paint on this so I can start putting some stuff back together, I don’t have a lot of space so need to got some stuff mounted before engine goes in and I can finish the frame and pedals and all that with the engine in place
     
  22. Amazing work. Love the chop. Not many people seem to be able to get it right on these.
    Think I'd have given up when I saw that chassis!
     
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  23. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_7805.JPG

    This is not how I hoped these consoles would look..

    They are so rotted out there is nothing left to repair.

    IMG_7806.JPG IMG_7808.JPG IMG_7811.JPG IMG_7812.JPG IMG_7815.JPG

    These are as it turned out wedge shaped, lucky I caught that before starting on them.

    Had a diagram of the original frame and a set of repro steps from bob drake I believe to work off of and one(!) single hole in the frame I managed to save on the passenger side to have as a guide.

    IMG_7819.JPG IMG_7821.JPG

    And now both are in place and I’m marking where to drill all the holes for the driverside step.
     
  24. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_7846.JPG IMG_7838.JPG IMG_7837.JPG

    Put some paint on the frame today.
    Knowing that I will rebuild some of this car in the future I just brush painted the frame.

    I want to get it driving while I finish up some other projects that are on my list.
     
  25. Mart
    Joined: Mar 3, 2001
    Posts: 4,901

    Mart
    Member

    Excellent metal bashing skills being demonstrated here. I will follow with interest.
    Mart.
     
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  26. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    Thank you! Should a fun ride from this point.
    I’m about to start putting it together again and finish up the body.
     
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  27. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    IMG_7888.JPG

    So I was sitting and thinking about what I need to fit these 55 Chevy brakes on my stock 35 spindles, got a pretty good idea for it but I when it came time to look at the rear axle this is what I found.

    So I have a another rear axle I can much more easily fit my 55 Chevy brakes to, I just need to convert to open driveshaft, or change my motor to a spare sbc and adapt a three speed top loader Ford I have to it..
    I also have a lead on a 283 sbc with a Chevy three speed already mated to it.

    What are your thoughts? Need some input.
    I also have parts to fix this rear end and could mate some 46 ford hydraulic brakes to it..

    IMG_7937.JPG IMG_7938.JPG
     
    chryslerfan55, Stogy and reagen like this.
  28. 1956victoria
    Joined: Aug 6, 2011
    Posts: 14

    1956victoria
    Member

    hi.....just an old guy in oregon...73 years...started this crap at 13....kuddos to you my young friend...excellent work and i have enjoyed following your build....as a side note...should have a few old volvos around...i put 122 discs on my a spindles...very easy ....unless you wanna stay with drums...just a thought....enjoy and spend your life doing what you love with who you love....mark
     
  29. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    Thank you very much!
    I used to have a 122 (or Amazon as they are called here) station wagon, it was my first car. Heard a lot of guys used to do that set up even for convertin mechanical brakes to hydraulic with slave cylinders for a Volvo 122.

    I really like drums, and got a too good to pass up deal on 55 Chevy brakes that I’m using for this.

    Had a change of heart this week and I’m going to build this with a sbc 350, T5 transmission and a 7.5 10 bolt rear axle.
    Gonna make me a driver so I don’t have to drive my flathead powered T roadster quite as much.
    Thank you for you kind words!
     
  30. emil
    Joined: Jun 24, 2008
    Posts: 155

    emil
    Member
    from sweden

    Alright, so it’s been a while since I posted.
    I lost interest for a bit because I had to change directions with the car, rear axle was shot, engine was uncertain and I had no plan for suspension since I had to rebuild everything.

    Now I have made some decision and I’m going modern, independent front suspension, ladderbars with stock leaf in the rear, sbc with T-5 manual.

    1955 Chevy front spindles with some modified mustang 2 type components and 55 Chevy brakes all around.

    Should be a good driver.

    IMG_9231.JPG IMG_9235.JPG IMG_9236.JPG

    I don’t have a ton of pics to share cuz even tho progress has been made it doesn’t really show in photos.

    IMG_8930.JPG
    IMG_9123.JPG IMG_9124.JPG

    Here’s engine and trans mounts.
     

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