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Technical Battery cable size?

Discussion in 'The Hokey Ass Message Board' started by 53 hemi, Jan 15, 2021.

  1. 53 hemi
    Joined: Jan 8, 2009
    Posts: 501

    53 hemi
    Member

    What size battery cable to you recommend for a relatively long span; from trunk to engine bay, let's say 300 amp draw?

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  2. squirrel
    Joined: Sep 23, 2004
    Posts: 56,073

    squirrel
    Member

    how big is the engine? Is it 12v? Is there a way to put the battery closer to the engine? How important is weight in this vehicle?

    #4 might work, or #00 might be necessary. It depends.
     
  3. 53 hemi
    Joined: Jan 8, 2009
    Posts: 501

    53 hemi
    Member

    It's a 354 Hemi in a '33 Plymouth coupe. Definitely no room anywhere else for the battery. It's 12v.

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  4. squirrel
    Joined: Sep 23, 2004
    Posts: 56,073

    squirrel
    Member

    #0 would probably be good for that.

    Make sure you have a good ground path, also. Short, fat cables connected well to the frame should work fine.
     

  5. larry k
    Joined: Feb 23, 2009
    Posts: 548

    larry k
    Member

    Think. .....Welding cable !!!!
     
  6. WB69
    Joined: Dec 7, 2008
    Posts: 1,958

    WB69
    Member
    from Kansas

    Bigger is generally better. But, Squirrel is right on.
     
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  7. AldeanFan
    Joined: Dec 12, 2014
    Posts: 894

    AldeanFan

    No such thing as too big of battery cable!


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  8. 5window
    Joined: Jan 29, 2005
    Posts: 9,548

    5window
    Member

    I bought cable from "gaugewireandcable" on Ebay and was very please with the price,delivery time and product. No connection (hah!) to these folks, just a deal that went well. I bought 4 gauge for a HAMB era tractor and it was very flexible.
     
  9. Redrodguy
    Joined: Nov 18, 2016
    Posts: 115

    Redrodguy
    Member

    For my '31 Ford coupe, I used a 2/0 welding cable from the trunk to the starter and same for bat negative to frame through a bat disconnect switch. Also used a Ford style starter solenoid in the trunk so that the starter cable is only hot when starting. My cable is a little oversized - 1/0 will work fine.
     
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  10. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    I'm so cheap I used an old jumper cable. Probably about #4 but it's only spinning 135 cubes, and does it effortlessly with a geared mini-starter.
     
  11. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member

    For the length of a car, always use 00 welding cable and make sure you get the correct ends and attach them properly. 00 cost a little more but it’s worth it in this case.
    And like Redrodguy says, there are a couple of ways to wire it.











    Bones
     
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  12. Joe H
    Joined: Feb 10, 2008
    Posts: 1,549

    Joe H
    Member

    Spend the extra money and run a ground cable to the starter, you will never have starting issues. Bigger is better, road trucks and buses run 4/0 and sometimes thats not big enough!
     
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  13. 1971BB427
    Joined: Mar 6, 2010
    Posts: 8,761

    1971BB427
    Member
    from Oregon

    I can't imagine any old 30's coupe having a very long battery cable, even from the back of the trunk to the starter. Most wont be more than maybe 10' long. But 1/0 is enough if you run the correct fine strand cable. I often use 2/0, but that's just my choice. Both of my hotrods have trunk mounted batteries, and I've never had any starting issues.
     
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  14. 53 hemi
    Joined: Jan 8, 2009
    Posts: 501

    53 hemi
    Member

    Thanks for all of the quick responses! I'll be pulling the old cable out tomorrow morning and getting a length.

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    The Magic Ratchet likes this.
  15. ekimneirbo
    Joined: Apr 29, 2017
    Posts: 4,280

    ekimneirbo

    Last edited: Jan 20, 2021
    lothiandon1940 likes this.
  16. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member

    Three things:
    1. What you could do.
    2. What you should do.
    3. What you will do.
    Over the years I have seen some crazy stuff that shouldn’t have even worked, but did! That doesn’t mean a fellow “ should” do it, it just means he could do it. Let’s hope he won’t do it.
    One thing comes to mind, while I was a winch dealer I had a scraper guy come in with winch problems on his trailer. He had an eight thousand lbs winch, which can draw a huge amount of amps mounted on his trailer. He was powering it with 12 gauge wire , 25 feet long and alligator clamps on his truck battery! I told him that won’t work! He told me it has been working..... for two years and hundreds on cars.... it’s just not working now! Just an example, wire is wire and motors are motors.








    Bones
     
  17. jimmy six
    Joined: Mar 21, 2006
    Posts: 14,915

    jimmy six
    ALLIANCE MEMBER

    Bigger is better even if it’s close.
     
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  18. goldmountain
    Joined: Jun 12, 2016
    Posts: 4,472

    goldmountain

    Welding cable, but make sure that you support it well with clamps along the way because it really flops around otherwise.
     
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  19. What Jim said. I have a tendency to overdo my cables and run #oo but jim is correct here.

    Try and run your ground as short as possible. I have been known to use the ground cable from a 6V car but like my hot that is overkill. :D
     
  20. squirrel
    Joined: Sep 23, 2004
    Posts: 56,073

    squirrel
    Member

    The problem with being an engineer, is that I always look at "what will meet the requirements", rather than "what is the maximum effort I can put forth".
     
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  21. The problem with that is that we know what is the least we can get by with. It keeps us on the edge but it also gives us an edge to be on. ;)
     
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  22. AldeanFan
    Joined: Dec 12, 2014
    Posts: 894

    AldeanFan

    It’s not any more effort to run a larger cable, and only incremental cost to buy.

    It’s also nice to have room to grow. One of my 302 powered cars has way more battery cable than needed for the current engine. But I’ve got big enough cables that I won’t need to change them when I drop in the boss 429 I’ll buy after I win the lottery!


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  23. gene-koning
    Joined: Oct 28, 2016
    Posts: 4,087

    gene-koning
    Member

    My current build is a pickup, and the battery will be at the front corner of the bed. Battery cable lengths are 12'. I planned to run 2/0, but when I went to the store to buy it, I discovered it only came in 10' lengths or 25' lengths. I was shocked how much they wanted for a red 25' roll, and a black 10' roll. Then I saw a pair of 2/0 20' long jumper cables on sale for $28! It was almost a shame to cut up the new jumper cables, but I did it anyway.

    I ran the well supported cables to the front and have connected them to a pair of remote battery jumper posts. I was intending on connecting the positive cable to a shut off switch at the battery, at the time, a lot of places listed them, but no one had them in stock. The truck is not on the road yet, maybe I'll look again as it gets closer to being road worthy. Gene
     
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  24. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    I go to advance auto parts and buy their battery cable. They sell it by the foot. It cranks my 12.5 to 1 334 inch small block Ford with no problem.
    I run the positive all the way from the battery through the shut off switch to the solenoid and to the starter.
    The ground goes to the roll bar in the back. Then I run a short cable to the engine block.
    I have built many cars with using the chassis to ground. Why add the cost of a ground cable when the chassis is running the length of the car. That way you can just use 2 short ground cable's. Has worked for me for over 50 years of building cars.

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  25. AldeanFan
    Joined: Dec 12, 2014
    Posts: 894

    AldeanFan

    A lot of the jumper cables are not pure copper wire. They’ll still work but that’s why they’re so much cheaper than welding cable.

    Also you usually need more cable than you think.
    I have a car that’s 13’ bumper to bumper, the battery is at the front of the trunk and the starter is at the back of the engine, but it takes about 12’ of cable to snake around from back to front.

    Welding Cables were about $100 for a 25’ roll.
    One time my car heat soaked in the lanes at the track and my friends had to push start me at the water box. Not having that happen again was worth $100!


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  26. v8flat44
    Joined: Nov 13, 2017
    Posts: 1,211

    v8flat44

    53 Hemi, how about a picture of what sounds like a GR8 ride.....
     
    53 hemi likes this.
  27. MeanGene427
    Joined: Dec 15, 2010
    Posts: 2,307

    MeanGene427
    Member
    from Napa

    I have been working with large trucks, tractors and heavy equipment all my life, and my gramps owned an IH dealership, so I have spent a lot of time with cables and such. Also used to play softball for a local electrical contractor/ supply house, and my buddy was the warehouse manager. In '78, we needed some cable to put the battery in the trunk of my 406 car, so we hit the scrap bin behind the warehouse. Found a 17' long "scrap" of 4/0 aluminum cable, some ends, and borrowed the hydraulic crimper. Main cable runs to the firewall mounted solenoid, and a 2' ground straight to the frame. Another 2' long piece of welding cable from the solenoid to the starter. At the time, I did not have a "good" starter sitting around, so I put a 3-bolt FE nose on a stock 302 starter and gave it a try with the 14:1 427- spun it fine, cold or hot, and still in the car with the present 12:1 427- big cables make a lot of difference.
    I have gotten lucky at the swaps with folks selling boxfulls of new heavy truck n tractor cables in perfect condition and different lengths, and they are very well made and have great insulation and ends, usually can find something that fits. The same cables are not that expensive at a parts store that caters to truck n tractor stuff as opposed to hot rod or race stuff
     
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  28. mgtstumpy
    Joined: Jul 20, 2006
    Posts: 9,214

    mgtstumpy
    Member

    The battery is in the trunk of my FE 64 Fairlane, it'll start when cold however when hot it'll turn over but won't start so I'm grading to heavier cables. Also ensure that you have a GOOD engine to frame strap as well as a comparable battery ground.
    upload_2021-1-17_0-32-59.png
    upload_2021-1-17_0-34-25.png
    upload_2021-1-17_0-36-52.png
     
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  29. 53 hemi
    Joined: Jan 8, 2009
    Posts: 501

    53 hemi
    Member

    This is the car. 20200909_184917.jpeg

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  30. v8flat44
    Joined: Nov 13, 2017
    Posts: 1,211

    v8flat44

    squirrel likes this.

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